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Home»TRIZ Case»Adjustable Gas Spring Design for Variable Stroke Control

Adjustable Gas Spring Design for Variable Stroke Control

May 25, 20263 Mins Read
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Adjustable Gas Spring Design for Variable Stroke Control

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Summary

Problems

Conventional gas pressure springs lack adjustability in piston rod stroke, limiting their application in scenarios requiring variable movement according to specific criteria.

Innovation solutions

A gas pressure spring design featuring a first and second hollow chamber with a movable piston and a valve device for locking and releasing the second piston, allowing adjustable stroke by fluidly connecting or disconnecting the chamber volumes, enabling variable piston rod movement through a pneumatically actuated valve system.

TRIZ Analysis

Specific contradictions:

stroke adjustability
vs
chamber structure complexity

General conflict description:

Adaptability or versatility
vs
Device complexity
TRIZ inspiration library
1 Segmentation
Try to solve problems with it

Principle concept:

If a conventional gas pressure spring with a fixed chamber design is used, then the structure is simple and reliable, but the piston rod stroke cannot be adjusted

Why choose this principle:

The single chamber is divided into two separate hollow chambers (first hollow chamber and second hollow chamber), each capable of independently containing the piston rod at different positions. This segmentation allows the piston rod stroke to be adjusted by selecting which chamber is active, providing adaptability while keeping each individual chamber structurally simple.

TRIZ inspiration library
7 Nested doll (Nesting)
Try to solve problems with it

Principle concept:

If a conventional gas pressure spring with a fixed chamber design is used, then the structure is simple and reliable, but the piston rod stroke cannot be adjusted

Why choose this principle:

The second hollow chamber is arranged inside the first hollow chamber, creating a nested configuration. This nesting allows both chambers to coexist within the same overall structure without significantly increasing the external dimensions, enabling stroke adjustment while maintaining a compact and relatively simple overall device structure.

Application Domain

gas spring stroke adjustability patent-inspired design

Data Source

Patent EP3336376B1 Gas spring
Publication Date: 12 Feb 2020 TRIZ 机械制造
FIG 01
IMGF0001
FIG 02
IMGF0002
FIG 03
IMGF0003
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AI summary:

A gas pressure spring design featuring a first and second hollow chamber with a movable piston and a valve device for locking and releasing the second piston, allowing adjustable stroke by fluidly connecting or disconnecting the chamber volumes, enabling variable piston rod movement through a pneumatically actuated valve system.

Abstract

The invention relates to a gas pressure spring (1) with a second piston (16) arranged movably between a first axial end section (10a) and a first piston (14) in a first hollow chamber (10) or a second hollow chamber (15) and with means ( 18) for locking and releasing the second piston (16) to adjust a stroke of the first piston rod (12). The invention also relates to a method for operating the gas pressure spring (1).

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    Table of Contents
    • Adjustable Gas Spring Design for Variable Stroke Control
      • Summary
      • TRIZ Analysis
      • Data Source
      • Accelerate from idea to impact
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