Balanced Force Design for Field-Pole Magnet Manufacturing
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Summary
Problems
The manufacturing of field-pole magnets using adhesive or resin bonding faces issues with unbalanced pushing forces due to contamination and burrs, leading to deviations and malformations in the magnet pieces.
Innovation solutions
A manufacturing device that applies pushing forces from multiple directions using individually biased pushing parts and spacers to ensure even force distribution, avoiding contamination and burr-induced imbalances, with a support structure to maintain precise alignment and dimension control.
TRIZ Analysis
Specific contradictions:
General conflict description:
Principle concept:
If a single pushing member is used to push multiple magnet pieces, then the device structure is simple, but contamination or burrs cause unbalanced pushing forces leading to positioning deviations
Why choose this principle:
The single pushing member is divided into multiple independent pushing parts, each responsible for pushing one magnet piece. This segmentation ensures that contamination or burrs affecting one pushing part do not impact the others, maintaining balanced pushing forces and positioning accuracy across all magnet pieces.
Principle concept:
If a single pushing member is used to push multiple magnet pieces, then the device structure is simple, but contamination or burrs cause unbalanced pushing forces leading to positioning deviations
Why choose this principle:
Each pushing part is equipped with an individual spring mechanism that provides localized pushing force. This allows each pushing part to independently compensate for contamination or burrs at its specific contact point, ensuring uniform pushing forces are applied to each magnet piece despite local variations in surface conditions.
Application Domain
Data Source
AI summary:
A manufacturing device that applies pushing forces from multiple directions using individually biased pushing parts and spacers to ensure even force distribution, avoiding contamination and burr-induced imbalances, with a support structure to maintain precise alignment and dimension control.
Abstract
A one-piece field-pole magnet is manufactured by filling a gap formed between magnetic pieces placed on a plane with an adhesive or resin. During the process, a pushing member applies a pushing force onto each of the magnet pieces in a thickness direction thereof. The pushing member comprises pushing parts each of which pushes each of the magnet pieces, thereby equalizing the pushing forces applied to the respective magnet pieces.