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Home»TRIZ Case»Cost-Effective Capacitive Touch Panel Design with Reduced Thickness

Cost-Effective Capacitive Touch Panel Design with Reduced Thickness

May 25, 20263 Mins Read
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Cost-Effective Capacitive Touch Panel Design with Reduced Thickness

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Summary

Problems

Conventional capacitive touch panels have high manufacturing costs and increased thickness due to complex processes and the use of double-board structures with expensive transparent conductive substrates, which are difficult to recycle and result in material waste.

Innovation solutions

A capacitive touch panel design featuring a single conductive layer coated on a transparent substrate with a protection layer, reducing material waste and manufacturing complexity, and incorporating a flexible circuit board to simplify the structure and lower costs.

TRIZ Analysis

Specific contradictions:

touch control functionality
vs
manufacturing process complexity

General conflict description:

Reliability
vs
Device complexity
TRIZ inspiration library
5 Merging (Combining)
Try to solve problems with it

Principle concept:

If double-board touch panel structure with multiple transparent conductive substrates is used, then touch control functionality is achieved, but manufacturing cost increases and thickness increases

Why choose this principle:

The patent merges multiple separate transparent conductive substrates into a single integrated substrate structure. Instead of using multiple separate boards that require complex assembly, the invention integrates all conductive layers and functional elements onto one substrate, thereby simplifying the manufacturing process and reducing overall device complexity while maintaining touch control functionality.

TRIZ inspiration library
1 Segmentation
Try to solve problems with it

Principle concept:

If double-board touch panel structure with multiple transparent conductive substrates is used, then touch control functionality is achieved, but manufacturing cost increases and thickness increases

Why choose this principle:

The patent segments the touch panel into distinct functional layers (conductive layer, insulating layer, protective layer) on a single substrate. This segmentation allows each layer to be optimized independently for its specific function while avoiding the complexity of assembling multiple separate substrates. The layered structure enables simplified manufacturing compared to the double-board approach.

Application Domain

capacitive touch panel manufacturing cost reduction thin electronic devices

Data Source

Patent US8816233B2 Capacitive touch panel unit
Publication Date: 26 Aug 2014 TRIZ 机械制造
FIG 01
US08816233-D00000
FIG 02
US08816233-D00001
FIG 03
US08816233-D00002
Login to view Image

AI summary:

A capacitive touch panel design featuring a single conductive layer coated on a transparent substrate with a protection layer, reducing material waste and manufacturing complexity, and incorporating a flexible circuit board to simplify the structure and lower costs.

Abstract

A capacitive touch panel unit includes a transparent substrate, a conductive layer and a protection layer. The transparent substrate has a first side and a second side opposite to the first side. The conductive layer is disposed on the second side. The protection layer is correspondingly attached to one side of the conductive layer, which side is opposite to the transparent substrate. By means of the design of the capacitive touch panel unit, the number of the conductive layer is reduced to lower the manufacturing cost and reduce the total thickness.

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    capacitive touch panel manufacturing cost reduction thin electronic devices
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    Table of Contents
    • Cost-Effective Capacitive Touch Panel Design with Reduced Thickness
      • Summary
      • TRIZ Analysis
      • Data Source
      • Accelerate from idea to impact
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