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Home»TRIZ Case»Compact Engine Control Apparatus for Improved Operability

Compact Engine Control Apparatus for Improved Operability

May 25, 20264 Mins Read
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Compact Engine Control Apparatus for Improved Operability

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Summary

Problems

Side-mount type engine control apparatuses face challenges in operating mechanical transmission cables with great force, leading to deteriorated shifting or throttle operability, especially on small boats with high-power engines, and have difficulty in arranging bolts without interfering with movable members within the housing.

Innovation solutions

A slim and compact side-mount type engine control apparatus design featuring a housing with a through-hole for screw fixation, an axis unit, drive and driven gears, a sensor mounting plate, and a friction mechanism, allowing for easy operation of the control lever with reduced force and improved operability, and the ability to be mounted on either side of the hull.

TRIZ Analysis

Specific contradictions:

mounting stability
vs
internal arrangement complexity

General conflict description:

Stability of the object's composition
vs
Device complexity
TRIZ inspiration library
2 Taking out (Extraction)
Try to solve problems with it

Principle concept:

If the housing is fixed to the mounting surface with a bolt penetrating the housing, then the housing can be securely mounted, but it becomes difficult to arrange the bolt without interfering with movable members inside the housing

Why choose this principle:

The patent extracts the bolt from the housing structure and relocates it to the mounting surface. The mounting surface includes a through-hole that receives the bolt, allowing the housing to be fixed without the bolt penetrating through the housing itself. This eliminates interference between the bolt and movable members inside the housing while maintaining secure mounting stability.

TRIZ inspiration library
2 Taking out (Extraction)
Try to solve problems with it

Principle concept:

If the housing has high rigidity to withstand reaction forces, then structural strength is improved, but the housing contour is enlarged when adding fixing portions like flanges

Why choose this principle:

The patent removes the flange structure from the housing and relocates the fixing function to the mounting surface. The mounting surface includes the through-hole and provides the necessary structural support, allowing the housing to maintain high rigidity without adding external flanges that would enlarge the housing contour.

Application Domain

engine control compact design operability improvement

Data Source

Patent US10252785B2 Side-mount type engine control apparatus
Publication Date: 09 Apr 2019 TRIZ 电器元件
FIG 01
US10252785-D00001
FIG 02
US10252785-D00002
FIG 03
US10252785-D00003
Login to view Image

AI summary:

A slim and compact side-mount type engine control apparatus design featuring a housing with a through-hole for screw fixation, an axis unit, drive and driven gears, a sensor mounting plate, and a friction mechanism, allowing for easy operation of the control lever with reduced force and improved operability, and the ability to be mounted on either side of the hull.

Abstract

An engine control apparatus includes an apparatus body, and a control lever. The apparatus body includes a housing, an axis unit including a drive gear, a driven gear, and an angle sensor. A plurality of fixing portions are provided on the housing. A through-hole is formed in the fixing portion. The through-hole is communicated with a first side wall and a second side wall of the housing. The housing is fixed to a port-side mounting surface or a starboard-side mounting surface by a screw member inserted into the through-hole. When the control lever is operated, the drive gear and the driven gear are rotated in accordance with an angle of operation. A rotational angle of the driven gear is detected by an angle sensor.

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    Table of Contents
    • Compact Engine Control Apparatus for Improved Operability
      • Summary
      • TRIZ Analysis
      • Data Source
      • Accelerate from idea to impact
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