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Home»TRIZ Case»Innovative Feedthrough Design for Thin Battery Cells

Innovative Feedthrough Design for Thin Battery Cells

May 22, 20263 Mins Read
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Innovative Feedthrough Design for Thin Battery Cells

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Summary

Problems

Conventional battery cell feedthroughs are limited in dimension, restricting the thickness of battery enclosures to a minimum, which hinders the use of thin battery cells and increases impedance, thereby limiting the performance and packaging efficiency of lithium-ion batteries.

Innovation solutions

The feedthrough is positioned at a terraced region of the enclosure with a reduced thickness, incorporating an annular channel, insulator, and pin, allowing for a larger cross-sectional area and hermetic sealing, which reduces resistance and impedance, and enables increased packaging efficiency.

TRIZ Analysis

Specific contradictions:

hermetic sealing
vs
enclosure thickness

General conflict description:

Reliability
vs
Length of stationary object
TRIZ inspiration library
17 Another dimension (Dimensionality change)
Try to solve problems with it

Principle concept:

If conventional feedthroughs are used in battery enclosures, then hermetic sealing and insulation are achieved, but the enclosure thickness is restricted to a minimum dimension

Why choose this principle:

The feedthrough is repositioned from a side wall location to a terraced surface location on the enclosure. This dimensional relocation allows the feedthrough to utilize the terraced surface area rather than penetrating through the full enclosure thickness, thereby enabling thin enclosure designs while maintaining hermetic sealing capability.

TRIZ inspiration library
3 Local quality
Try to solve problems with it

Principle concept:

If conventional feedthroughs are used in battery enclosures, then hermetic sealing and insulation are achieved, but the enclosure thickness is restricted to a minimum dimension

Why choose this principle:

A terraced portion is created at a specific location on the enclosure with reduced thickness relative to other portions. This localized thickness reduction is strategically positioned to accommodate the feedthrough, allowing the rest of the enclosure to maintain its structural integrity and full thickness for hermetic sealing.

Application Domain

thin battery cells feedthrough design battery efficiency

Data Source

Patent US20220352582A1 Feedthroughs for thin battery cells
Publication Date: 03 Nov 2022 TRIZ 新能源汽车
FIG 01
US20220352582A1-D00001
FIG 02
US20220352582A1-D00002
FIG 03
US20220352582A1-D00003
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AI summary:

The feedthrough is positioned at a terraced region of the enclosure with a reduced thickness, incorporating an annular channel, insulator, and pin, allowing for a larger cross-sectional area and hermetic sealing, which reduces resistance and impedance, and enables increased packaging efficiency.

Abstract

The disclosed technology relates to electrical feedthroughs for thin battery cells. A battery cell enclosure includes a terraced portion having a reduced thickness relative to another portion of the enclosure. The enclosure includes an opening disposed on a horizontal surface of the terraced portion for receiving the electrical feedthrough. Because the feedthrough is disposed on the horizontal surface of the terraced portion, the feedthrough may be over-sized thereby reducing the resistance and impedance of the feedthrough without increasing the height or thickness of the enclosure.

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    battery efficiency feedthrough design thin battery cells
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    Table of Contents
    • Innovative Feedthrough Design for Thin Battery Cells
      • Summary
      • TRIZ Analysis
      • Data Source
      • Accelerate from idea to impact
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