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Home»TRIZ Case»Fuel Cell Cooling Control: Efficient Pump Flow Management

Fuel Cell Cooling Control: Efficient Pump Flow Management

May 22, 20263 Mins Read
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Fuel Cell Cooling Control: Efficient Pump Flow Management

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Summary

Problems

Existing fuel cell stack cooling systems face challenges in efficiently supplying refrigerant at suitable flow rates while managing control load, as conventional cooperative and individual pump speed control methods either compromise flow rate suitability or increase control complexity.

Innovation solutions

A method and device that calculates actual pump flow rates, common and individual pressure losses, and operates pumps using total pressure loss and required flow rates to individually set pump speeds, ensuring suitable refrigerant supply to each fuel cell stack while reducing control load.

TRIZ Analysis

Specific contradictions:

control load
vs
refrigerant flow rate suitability

General conflict description:

Ease of operation
vs
Manufacturing precision
TRIZ inspiration library
1 Segmentation
Try to solve problems with it

Principle concept:

If cooperative control with uniform rotational speed is used, then control load is reduced, but refrigerant flow rate suitability for each fuel cell stack deteriorates

Why choose this principle:

The patent segments the control system by dividing pressure loss calculations into common pressure loss (shared by all stacks) and individual pressure loss (specific to each stack). This segmentation allows uniform rotational speed control while maintaining individual flow rate suitability through separate pressure loss compensation for each stack.

TRIZ inspiration library
3 Local quality
Try to solve problems with it

Principle concept:

If cooperative control with uniform rotational speed is used, then control load is reduced, but refrigerant flow rate suitability for each fuel cell stack deteriorates

Why choose this principle:

The patent applies local quality by calculating individual pressure loss specific to each fuel cell stack's flow path characteristics. This enables tailored refrigerant flow rate control for each stack while maintaining overall system coordination through common pressure loss calculation, resolving the contradiction between uniform control and individual suitability.

Application Domain

fuel cell cooling pump flow management control system optimization

Data Source

Patent US20250329762A1 Cooling control method and cooling control device for fuel cell stacks
Publication Date: 23 Oct 2025 TRIZ 新能源汽车
FIG 01
US20250329762A1-D00001
FIG 02
US20250329762A1-D00002
FIG 03
US20250329762A1-D00003
Login to view Image

AI summary:

A method and device that calculates actual pump flow rates, common and individual pressure losses, and operates pumps using total pressure loss and required flow rates to individually set pump speeds, ensuring suitable refrigerant supply to each fuel cell stack while reducing control load.

Abstract

A cooling control method includes (a) calculating an actual pump flow rate for each pump, (b) calculating a radiator flow rate using a sum of actual pump flow rates for each pump, (c) calculating a common pressure loss that is a pressure loss for a common flow path, of a refrigerant passage, that is common to fuel cell stacks using the radiator flow rate, (d) calculating an individual pressure loss that is a pressure loss for each individual flow path, of the refrigerant passage, corresponding to each of the fuel cell stacks, and (e) causing each pump to operate using a total pressure loss obtained by summing the common pressure loss and the individual pressure losses and a required pump flow rate for each pump.

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    control system optimization fuel cell cooling pump flow management
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    Table of Contents
    • Fuel Cell Cooling Control: Efficient Pump Flow Management
      • Summary
      • TRIZ Analysis
      • Data Source
      • Accelerate from idea to impact
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