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Home»TRIZ Case»High-Temperature Fuel Cell with Amorphous Carbon Membrane

High-Temperature Fuel Cell with Amorphous Carbon Membrane

May 22, 20263 Mins Read
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High-Temperature Fuel Cell with Amorphous Carbon Membrane

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Summary

Problems

Conventional fuel cells are limited by operating temperatures below 100°C due to the use of polymer membranes that require high liquid water content for ionic conductivity, leading to complex thermal management and lower power density.

Innovation solutions

A fuel cell with a gastight, electrically insulating, and proton-conducting amorphous carbon membrane element allows operation up to 350°C, eliminating the need for moisture and simplifying cooling, while maintaining high proton conductivity at low moisture levels, and can be doped for improved performance.

TRIZ Analysis

Specific contradictions:

operating temperature
vs
proton conductivity

General conflict description:

Temperature
vs
Reliability
TRIZ inspiration library
35 Parameter changes
Try to solve problems with it

Principle concept:

If polymer membranes are used for ionic conductivity, then proton conduction is achieved, but operating temperature is limited to below 100°C due to liquid water vaporization

Why choose this principle:

The patent changes the material parameter of the membrane from polymer to amorphous carbon, which fundamentally alters the thermal and conductive properties. This material substitution enables operation at temperatures up to 350°C while maintaining proton conductivity through the unique properties of amorphous carbon structure

TRIZ inspiration library
40 Composite materials
Try to solve problems with it

Principle concept:

If polymer membranes are used for ionic conductivity, then proton conduction is achieved, but operating temperature is limited to below 100°C due to liquid water vaporization

Why choose this principle:

The patent employs amorphous carbon as a composite membrane material that combines gastight properties, electrical insulation, and proton conduction in a single structure. This composite approach resolves the contradiction by integrating multiple functional properties that were previously conflicting in polymer membranes

Application Domain

fuel cell thermal management amorphous carbon membrane

Data Source

Patent US11811074B2 Fuel cell
Publication Date: 07 Nov 2023 TRIZ 新能源汽车
FIG 01
US11811074-D00001
FIG 02
US11811074-D00002
FIG 03
US11811074-D00003
Login to view Image

AI summary:

A fuel cell with a gastight, electrically insulating, and proton-conducting amorphous carbon membrane element allows operation up to 350°C, eliminating the need for moisture and simplifying cooling, while maintaining high proton conductivity at low moisture levels, and can be doped for improved performance.

Abstract

The invention relates to a fuel cell ( 110 ) comprising two gas diffusion layers ( 70 ), two electrode elements ( 10, 10 ′) and a membrane element ( 30 ). The membrane element ( 30 ) is arranged between the two gas diffusion layers ( 70 ), each electrode element ( 10, 10 ′) being embedded between a gas diffusion layer ( 70 ) and the membrane element ( 30 ). The membrane element ( 30 ) is in the form of an amorphous carbon layer.

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    amorphous carbon membrane fuel cell Thermal Management
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    Table of Contents
    • High-Temperature Fuel Cell with Amorphous Carbon Membrane
      • Summary
      • TRIZ Analysis
      • Data Source
      • Accelerate from idea to impact
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