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Home»TRIZ Case»Hydromechanical Power Amplifier for Enhanced Torque and Speed

Hydromechanical Power Amplifier for Enhanced Torque and Speed

May 25, 20263 Mins Read
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Hydromechanical Power Amplifier for Enhanced Torque and Speed

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Summary

Problems

Existing mechanical and hydromechanical systems face challenges in achieving sufficient speed of rotation and torque at the load output, particularly with low-power electric motors and high-inertia alternators, limiting the nominal operation of moving parts.

Innovation solutions

A hydromechanical assembly comprising an input motor, a hydraulic pump, a distributor, interconnected double-acting hydraulic jacks, a rack and pinion system, a reduction stage, and an alternator, where the rack and pinion system ensures rotational movement in a single direction, and the reduction stage multiplies rotational speed to amplify mechanical power.

TRIZ Analysis

Specific contradictions:

output power
vs
system complexity

General conflict description:

Power
vs
Device complexity
TRIZ inspiration library
29 Pneumatics and hydraulics
Try to solve problems with it

Principle concept:

If a low-power electric motor is used to drive a high-inertia alternator, then the system structure is simple, but the output power is insufficient to achieve the required rotational speed and torque

Why choose this principle:

The patent employs a hydraulic amplifier system where a hydraulic pump converts mechanical energy from the motor into hydraulic energy, which then actuates hydraulic cylinders to produce amplified mechanical output. This hydraulic transmission mechanism enables a low-power motor to drive a high-inertia alternator by multiplying both torque and rotational speed through the hydraulic amplification process

TRIZ inspiration library
1 Segmentation
Try to solve problems with it

Principle concept:

If a low-power electric motor is used to drive a high-inertia alternator, then the system structure is simple, but the output power is insufficient to achieve the required rotational speed and torque

Why choose this principle:

The power amplification system is divided into distinct functional modules: a hydraulic pump unit, a distributor unit, hydraulic cylinder units, and a reduction stage. Each module performs a specific function in the power amplification chain, allowing the system to achieve complex power multiplication through coordinated operation of simpler subsystems

Application Domain

hydromechanical systems power amplification rotational speed

Data Source

Patent EP3942199B1 Hydromechanical power amplifier assembly
Publication Date: 08 Mar 2023 TRIZ 机械制造
FIG 01
IMGF0001
FIG 02
IMGF0002
FIG 03
IMGB0001
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AI summary:

A hydromechanical assembly comprising an input motor, a hydraulic pump, a distributor, interconnected double-acting hydraulic jacks, a rack and pinion system, a reduction stage, and an alternator, where the rack and pinion system ensures rotational movement in a single direction, and the reduction stage multiplies rotational speed to amplify mechanical power.

Abstract

Disclosed is a mechanical power amplifier assembly (100) characterised in that it comprises a motor (10) at the input, a pump (20) actuated by the motor, a distributor (30) supplied by the pump, a first cylinder (40a), a second cylinder (40b), the cylinders being connected to the distributor, a rack-and-pinion system (50), a reduction stage (60), and an alternator (90) at the output. The assembly allows the speed of rotation and/or the torque to be multiplied between its input and its output, the rack-and-pinion system (50) comprising a first rack (51a) secured to the rod of the first cylinder (40a), a second rack (51b) secured to the rod of the second cylinder (40b), a first pinion (52a) cooperating with the first rack, a second pinion (52b) cooperating with the second rack, and a transmission shaft (55) coupled to each of the pinions in a single direction of rotation S, the other direction of rotation being freewheeling.

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    hydromechanical systems power amplification rotational speed
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    Table of Contents
    • Hydromechanical Power Amplifier for Enhanced Torque and Speed
      • Summary
      • TRIZ Analysis
      • Data Source
      • Accelerate from idea to impact
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