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Home»TRIZ Case»Protective Casing for Safer Lithium Batteries

Protective Casing for Safer Lithium Batteries

May 22, 20263 Mins Read
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Protective Casing for Safer Lithium Batteries

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Summary

Problems

Current protective measures for sulphurous electrolytes in lithium batteries are insufficient in preventing moisture-induced deterioration and harmful gas emission, particularly in macroscopic batteries, which face mechanical stresses and volume variations, while also affecting electrochemical performance.

Innovation solutions

A protective casing is applied to the lateral surface of the electrolytic layer and electrodes in lithium batteries, comprising a chemical protection and mechanical reinforcement layer, which is electrically insulating and designed to inhibit moisture contact, reducing harmful gas emissions and accommodating volume variations.

TRIZ Analysis

Specific contradictions:

protection of active material
vs
electronic transfer hindrance

General conflict description:

Reliability
vs
Object-generated harmful factors
TRIZ inspiration library
24 Intermediary (Mediator)
Try to solve problems with it

Principle concept:

If a protective nanolayer is applied at the interface between active material and electrolyte, then the active material is protected, but electronic transfer between active layer and passivation layer is hindered

Why choose this principle:

The patent introduces an intermediary protective casing made of electrically insulating material that encapsulates the entire stack laterally. This casing acts as a mediator that protects the electrolyte and active materials from moisture without interfering with electronic transfer, as it is positioned externally rather than at the critical interface between active material and electrolyte.

TRIZ inspiration library
3 Local quality
Try to solve problems with it

Principle concept:

If the entire battery arrangement is encapsulated, then protection is provided, but the encapsulation is insufficient for macroscopic batteries with sulphurous electrolytes

Why choose this principle:

The patent applies protective casing specifically to the lateral outer surfaces of the stack where the electrolyte is most exposed to moisture. This localized protection approach focuses on the critical areas susceptible to moisture ingress while accommodating the specific requirements of macroscopic batteries with sulphurous electrolytes.

Application Domain

lithium batteries moisture protection battery safety

Data Source

Patent US20220407151A1 Electrochemical element, as well as modules and batteries containing same
Publication Date: 22 Dec 2022 TRIZ 新能源汽车
FIG 01
US20220407151A1-D00001
FIG 02
US20220407151A1-D00002
FIG 03
US20220407151A1-D00003
Login to view Image

AI summary:

A protective casing is applied to the lateral surface of the electrolytic layer and electrodes in lithium batteries, comprising a chemical protection and mechanical reinforcement layer, which is electrically insulating and designed to inhibit moisture contact, reducing harmful gas emissions and accommodating volume variations.

Abstract

This invention concerns an electrochemical element, in particular a sulphurous solid electrolyte element, comprising a protective casing, as well as modules and batteries comprising such elements.

Contents

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    battery safety lithium batteries moisture protection
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    Table of Contents
    • Protective Casing for Safer Lithium Batteries
      • Summary
      • TRIZ Analysis
      • Data Source
      • Accelerate from idea to impact
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