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Home»TRIZ Case»Secure Laminate Joint Design for Booklet Inserts

Secure Laminate Joint Design for Booklet Inserts

May 26, 20263 Mins Read
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Secure Laminate Joint Design for Booklet Inserts

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Summary

Problems

Existing security booklet inserts with plastic components face challenges in creating a reliable and secure joint between elastic and plastic layers, as they rely solely on lamination, which lacks durability and integrity for secure attachment.

Innovation solutions

A multilayer laminate sheet design where an internal elastic layer extends beyond other layers to form an elastic attachment part, joined using coupling elements like threads or rivets that are laminated to ensure a secure and seamless integration, with personalized signs for enhanced security features.

TRIZ Analysis

Specific contradictions:

joint reliability
vs
joining method complexity

General conflict description:

Reliability
vs
Device complexity
TRIZ inspiration library
5 Merging (Combining)
Try to solve problems with it

Principle concept:

If layers are joined together by lamination only, then the manufacturing process is simple, but the joint reliability and security are insufficient

Why choose this principle:

The patent combines multiple joining methods (lamination and stitching with coupling elements) into a hybrid joining system. The elastic layer is both laminated to the plastic layers and stitched through them with coupling elements, creating a composite joining approach that leverages both adhesive bonding and mechanical interlocking for enhanced reliability.

TRIZ inspiration library
40 Composite materials
Try to solve problems with it

Principle concept:

If layers are joined together by lamination only, then the manufacturing process is simple, but the joint reliability and security are insufficient

Why choose this principle:

The patent uses a composite joining approach combining organic materials (thread/coupling elements) with inorganic materials (lamination adhesive). This composite joining system integrates different material properties to achieve both strength and flexibility in the joint between elastic and plastic layers.

Application Domain

laminate joint booklet inserts secure attachment

Data Source

Patent EP2559550A1 An insert for a booklet and a method for manufacturing thereof
Publication Date: 20 Feb 2013 TRIZ 机械制造
FIG 01
IMGF0001
FIG 02
IMGF0002
FIG 03
IMGF0003
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AI summary:

A multilayer laminate sheet design where an internal elastic layer extends beyond other layers to form an elastic attachment part, joined using coupling elements like threads or rivets that are laminated to ensure a secure and seamless integration, with personalized signs for enhanced security features.

Abstract

An insert for a booklet, the insert having a form of a multilayer laminate sheet, wherein one internal elastic layer (130) extends beyond the other layers (110, 120, 125, 126, 127) to form an elastic attachment part (132) for attaching the insert to the booklet. The internal elastic layer (130) is joined with at least one other layer of the laminate by at least one coupling element (140, 141, 142, 160) extending through the joined layers, wherein the external surface of the coupling element (140, 141, 142, 160) does not extend above the external surface of the external layers (110, 120).

Contents

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    booklet inserts laminate joint secure attachment
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    Table of Contents
    • Secure Laminate Joint Design for Booklet Inserts
      • Summary
      • TRIZ Analysis
      • Data Source
      • Accelerate from idea to impact
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