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Home»TRIZ Case»Preventing Substrate Charging in Semiconductor Processing

Preventing Substrate Charging in Semiconductor Processing

May 25, 20263 Mins Read
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Preventing Substrate Charging in Semiconductor Processing

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Summary

Problems

In semiconductor device manufacturing, substrates are prone to electrical charging due to contact with resin materials in processing chambers, leading to electrical discharge and potential breakdown of surface films or devices during processing and transfer.

Innovation solutions

A substrate processing apparatus with conductive portions in the substrate holding and transfer mechanisms that are electrically grounded, ensuring the substrate remains grounded throughout handling and transfer, preventing electrical induction and discharge.

TRIZ Analysis

Specific contradictions:

chemical resistance
vs
electrical charging and discharge

General conflict description:

Reliability
vs
Object-affected harmful factors
TRIZ inspiration library
24 Intermediary (Mediator)
Try to solve problems with it

Principle concept:

If resin materials (PTFE, PCTFE) are used for members in the processing chamber to provide chemical resistance, then chemical resistance is improved, but electrical charging of substrates occurs leading to electrical discharge and potential damage to substrate films or devices

Why choose this principle:

A conductive member is introduced as an intermediary between the substrate and the resin member. The conductive member contacts the substrate and provides a grounding path, preventing electrical charging while allowing the resin member to maintain its chemical resistance function. This intermediary element resolves the contradiction by decoupling the electrical grounding function from the chemical resistance function.

TRIZ inspiration library
40 Composite materials
Try to solve problems with it

Principle concept:

If resin materials (PTFE, PCTFE) are used for members in the processing chamber to provide chemical resistance, then chemical resistance is improved, but electrical charging of substrates occurs leading to electrical discharge and potential damage to substrate films or devices

Why choose this principle:

The solution uses a composite structure combining conductive materials (such as metal or conductive coatings) with resin materials. The conductive portion provides electrical grounding to prevent substrate charging, while the resin portion maintains chemical resistance. This composite approach allows both functions to coexist without interference.

Application Domain

substrate processing electrical grounding semiconductor manufacturing

Data Source

Patent US7335090B2 Substrate processing apparatus and substrate handling method
Publication Date: 26 Feb 2008 TRIZ 电器元件
FIG 01
US07335090-D00000
FIG 02
US07335090-D00001
FIG 03
US07335090-D00002
Login to view Image

AI summary:

A substrate processing apparatus with conductive portions in the substrate holding and transfer mechanisms that are electrically grounded, ensuring the substrate remains grounded throughout handling and transfer, preventing electrical induction and discharge.

Abstract

A substrate processing apparatus includes: a carrier holding unit for holding a carrier which houses a substrate; a substrate holding mechanism for holding a substrate when a predetermined process is executed on the substrate; and a substrate transfer mechanism for transferring a substrate between the substrate holding mechanism and the carrier held by the carrier holding unit. The substrate holding mechanism has a first substrate contacting member which comes in contact with the substrate when the substrate holding mechanism holds the substrate, and at least the substrate contacting portion of the first substrate contacting member includes a conductive portion, which is electrically grounded. The substrate transfer mechanism has a second substrate contacting member which comes in contact with the substrate when the substrate transfer mechanism transfers the substrate, and at least the substrate contacting portion of the second substrate contacting member includes a conductive portion, which is electrically grounded.

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    electrical grounding semiconductor manufacturing substrate processing
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    Table of Contents
    • Preventing Substrate Charging in Semiconductor Processing
      • Summary
      • TRIZ Analysis
      • Data Source
      • Accelerate from idea to impact
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