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Home»TRIZ Case»Synchronized Braking System for Elevator Safety

Synchronized Braking System for Elevator Safety

May 25, 20263 Mins Read
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Synchronized Braking System for Elevator Safety

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Summary

Problems

Conventional elevator safety systems with a single braking surface are inadequate for large or high-speed machines, requiring additional braking surfaces that must be synchronized to ensure durability and performance.

Innovation solutions

A selectively operable braking device with a safety brake and engagement mechanism comprising bar pinions and magnetic brake pads, where movement of one magnetic brake pad synchronizes the engagement of others, utilizing electromagnetic actuators controlled by a controller to manage the braking action.

TRIZ Analysis

Specific contradictions:

braking capacity
vs
synchronization reliability

General conflict description:

Power
vs
Reliability
TRIZ inspiration library
5 Merging (Combining)
Try to solve problems with it

Principle concept:

If additional braking surfaces are added to handle large machines and elevated speeds, then braking capacity is improved, but synchronization between braking surfaces becomes difficult to maintain

Why choose this principle:

Multiple electromagnetic actuators are mechanically coupled through a common mounting plate and shared magnetic circuit, merging their operation into a unified system where actuation of one automatically actuates all others, ensuring synchronized braking action across multiple braking surfaces

TRIZ inspiration library
6 Universality (Multi-functionality)
Try to solve problems with it

Principle concept:

If additional braking surfaces are added to handle large machines and elevated speeds, then braking capacity is improved, but synchronization between braking surfaces becomes difficult to maintain

Why choose this principle:

The common mounting plate and shared magnetic circuit serve multiple functions: providing mechanical support for multiple actuators, establishing a common magnetic flux path, and ensuring simultaneous actuation of all braking surfaces through a single control signal

Application Domain

elevator safety synchronized braking electromagnetic actuators

Data Source

Patent US20190062113A1 Synchronized electronic safety actuator
Publication Date: 28 Feb 2019 TRIZ 机械制造
FIG 01
US20190062113A1-D00001
FIG 02
US20190062113A1-D00002
FIG 03
US20190062113A1-D00003
Login to view Image

AI summary:

A selectively operable braking device with a safety brake and engagement mechanism comprising bar pinions and magnetic brake pads, where movement of one magnetic brake pad synchronizes the engagement of others, utilizing electromagnetic actuators controlled by a controller to manage the braking action.

Abstract

A selectively operable braking device for an elevator system. The braking device includes a safety brake adapted to be wedged against a guide rail when moved from a non-braking state into a braking state. Also included is an engagement mechanism moveable between an engaged position and a non-engaged position, the engagement mechanism comprising bar pinions each having teeth and connected to at least one of the other bar pinions with a meshed engagement of the teeth, the engagement mechanism configured to move the safety brake between the non-braking state and braking state when the engagement mechanism moves between the non-engaged position and the engaged position. Further included is a plurality of magnetic brake pads, each of the brake pads coupled to one of the bar pinions, wherein movement of one of the brake pads into the engaged position causes movement of the other magnetic brake pads into the engaged position.

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    electromagnetic actuators elevator safety synchronized braking
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    Table of Contents
    • Synchronized Braking System for Elevator Safety
      • Summary
      • TRIZ Analysis
      • Data Source
      • Accelerate from idea to impact
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