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Home»TRIZ Case»Thermal Device for Battery Module Temperature Control

Thermal Device for Battery Module Temperature Control

May 22, 20263 Mins Read
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Thermal Device for Battery Module Temperature Control

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Summary

Problems

Battery modules used in hybrid and electric vehicles can experience overheating during operation and may be cold during start-up or in start-stop conditions, leading to improper functioning.

Innovation solutions

A thermal device comprising a non-metallic material layer that conducts heat and electricity, paired with metallic and plastic layers, which is disposed around battery cells to regulate temperature through heating and cooling mechanisms.

TRIZ Analysis

Specific contradictions:

power provision capability
vs
battery temperature

General conflict description:

Use of energy by moving object
vs
Temperature
TRIZ inspiration library
22 Blessing in disguise (Convert harm into benefit)
Try to solve problems with it

Principle concept:

If battery modules operate during cold start or start-stop conditions, then the battery can provide power, but the battery temperature is too low causing improper functioning

Why choose this principle:

The patent converts the harmful cold temperature condition into a beneficial heating opportunity by using the battery's own current flow to generate heat through resistive heating in the graphite layer, thereby warming the battery to its optimal operating temperature range

TRIZ inspiration library
25 Self-service
Try to solve problems with it

Principle concept:

If battery modules operate during cold start or start-stop conditions, then the battery can provide power, but the battery temperature is too low causing improper functioning

Why choose this principle:

The battery system performs self-heating by utilizing its own operational current to warm itself up during cold start conditions, eliminating the need for external heating systems

Application Domain

thermal management battery modules temperature control

Data Source

Patent US12211984B2 Thermal device for heating and cooling battery modules
Publication Date: 28 Jan 2025 TRIZ 电器元件
FIG 01
US12211984-D00001
FIG 02
US12211984-D00002
FIG 03
US12211984-D00003
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AI summary:

A thermal device comprising a non-metallic material layer that conducts heat and electricity, paired with metallic and plastic layers, which is disposed around battery cells to regulate temperature through heating and cooling mechanisms.

Abstract

A thermal device comprises a first layer of a non-metallic material that is a good conductor of heat and electricity, that includes a first terminal and a second terminal, and that has a first surface and a second surface; a metallic material disposed on the first surface of the first layer; a first plastic layer disposed on the metallic material; and a second plastic layer disposed on the second surface of the first layer. The first plastic layer and the second plastic layer include a plastic material that is a good conductor of heat.

Contents

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    battery modules temperature control Thermal Management
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    Table of Contents
    • Thermal Device for Battery Module Temperature Control
      • Summary
      • TRIZ Analysis
      • Data Source
      • Accelerate from idea to impact
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