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Home»TRIZ Case»Efficient Thermal Management for High-Density Battery Modules

Efficient Thermal Management for High-Density Battery Modules

May 22, 20264 Mins Read
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Efficient Thermal Management for High-Density Battery Modules

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Summary

Problems

Current battery thermal management systems fail to effectively control temperature variations among battery cells, leading to reduced performance, service life, and increased energy consumption, especially in adverse environmental conditions, due to inefficient heat dissipation and insulation.

Innovation solutions

A battery module and system design incorporating a temperature control medium circulation device with a high thermal insulation enclosure and heat exchange pipes made of metal, allowing for active and passive temperature control, and thermal management through a system fluid circulating device that includes a heat pump and storage for efficient temperature regulation.

TRIZ Analysis

Specific contradictions:

battery pack density
vs
heat dissipation performance

General conflict description:

Quantity of substance
vs
Temperature
TRIZ inspiration library
17 Another dimension (Dimensionality change)
Try to solve problems with it

Principle concept:

If a large number of battery packs are arranged in a limited space, then the battery module density is improved, but the heat dissipation performance deteriorates due to insufficient heat dissipation space

Why choose this principle:

The patent introduces vertical heat dissipation channels between battery packs, transforming the traditional horizontal heat dissipation approach into a three-dimensional structure. The heat dissipation grooves are formed on the side walls of battery packs, creating vertical pathways for heat and coolant flow, thereby improving heat dissipation efficiency without increasing horizontal space occupation.

TRIZ inspiration library
7 Nested doll (Nesting)
Try to solve problems with it

Principle concept:

If a large number of battery packs are arranged in a limited space, then the battery module density is improved, but the heat dissipation performance deteriorates due to insufficient heat dissipation space

Why choose this principle:

The heat dissipation grooves are integrated into the side walls of the battery packs themselves, nesting the heat dissipation structure within the battery pack geometry. This allows the cooling channels to be embedded within the existing battery pack structure, maximizing space utilization while maintaining effective heat dissipation pathways.

Application Domain

thermal management battery modules heat dissipation

Data Source

Patent EP3611790A1 Battery module, battery device, and battery system having thermal management design
Publication Date: 19 Feb 2020 TRIZ 新能源汽车
FIG 01
IMGF0001
FIG 02
IMGF0002
FIG 03
IMGF0003
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AI summary:

A battery module and system design incorporating a temperature control medium circulation device with a high thermal insulation enclosure and heat exchange pipes made of metal, allowing for active and passive temperature control, and thermal management through a system fluid circulating device that includes a heat pump and storage for efficient temperature regulation.

Abstract

The present invention provides a battery module, a battery device, and a battery system having a thermal management design. It utilizes a three-stage thermal management design of the battery module, the battery device, and the battery system to not only prevent the battery cells from being influenced by the external thermal environment, but also efficiently control the temperature of the battery cells, such that the battery cells can reach the requirements of temperature equalization and appropriate operating temperature. The temperature control design of the battery module is mainly a design of a battery cell charging and discharging circuit having heat exchange. The temperature control design of the battery device is mainly a battery device enclosure having a thermal insulation ability, so as to avoid or reduce the influence of the external environment on the temperature of the battery module. The temperature control design of the battery system mainly comprises a temperature control medium circulation system which can enable the temperature-controlled temperature control medium to exchange heat with the battery module by means of the battery device.

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    battery modules heat dissipation Thermal Management
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    Table of Contents
    • Efficient Thermal Management for High-Density Battery Modules
      • Summary
      • TRIZ Analysis
      • Data Source
      • Accelerate from idea to impact
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