Reactive adhesive film with good moisture and heat resistance, especially for bonding polyamide

Abstract

The present invention relates to: a reactive adhesive film for bonding various materials, such as e.g. materials made of plastic, in particular polyamide and polycarbonate, and metal, in particular aluminium, comprising (a) a polymeric film-forming matrix, (b) at least one epoxide-functionalised (meth)acrylate or vinyl monomer and (c) a reagent selected from an initiator, in particular a free-radical initiator, or an activator; and a reactive adhesive film system comprising two reactive adhesive films each containing (a) a polymeric film-forming matrix, (b) at least one epoxide-functionalised (meth)acrylate or vinyl monomer and (c) a reagent, wherein the reagent of the first reactive adhesive film is an initiator, in particular a free-radical initiator, and the reagent of the second reactive adhesive film is an activator.

Description

[0001] Reactive adhesive film with good damp heat resistance, especially for

[0002] Bonding of polyamide

[0003] Technical field of the invention

[0004] The present invention relates to a reactive adhesive film based on epoxy-functionalized (meth)acrylic ester and / or vinyl monomers for bonding various materials, such as plastics, in particular polyamide and polycarbonate, and metals, in particular aluminum. The reactive adhesive film comprises (a) a polymeric film-forming matrix and (b) at least one epoxy-functionalized, reactive (meth)acrylic ester or vinyl monomer and a reagent selected from an initiator, in particular a radical initiator, or an activator. The present invention relates in particular to a reactive adhesive film system comprising two reactive adhesive films as described above, wherein the first reactive adhesive film contains a radical initiator and the second reactive adhesive film contains an activator.Furthermore, a kit for providing the reactive adhesive film system according to the invention, comprising a first and a second reactive adhesive film as described above, and a method for producing the reactive adhesive film according to the invention as described above are provided.

[0005] General state of the art

[0006] Two-component adhesive systems based on acrylic monomers have been widely known for years and are extensively described in the technical literature. In these radical-polymerizing systems, a two-component adhesive system is applied to the parts to be bonded, typically using two liquid components. For example, one component consists of the monomers to be polymerized and an activator, and the other component consists of a radical-forming substance (also called a hardener or initiator) and the monomers to be polymerized. After mixing or at least contacting the two components, a chemical reaction between the activator and the radical-forming substance generates at least one radical, and the polymerization reaction of the monomers to be polymerized begins.The radical chain polymerization of the monomer then takes place until chain termination occurs, and the adhesive mass thus hardens, resulting in a permanent bond between the parts to be bonded.

[0007] A disadvantage of such liquid two-component polymerization adhesive systems is that their application is often messy, as the two components usually have to be applied to the parts to be bonded in a liquid to paste-like consistency. This is problematic for very small and narrow bonds as well as for large-area bonds and / or in applications where the surfaces are uneven, e.g., inclined.

[0008] Two-component adhesive systems based on acrylic monomers are also known in the form of pressure-sensitive films (adhesive tapes). They are described, for example, in EP0300847A1, EP3010989A1, EP3063243A1, EP3328951A1, WO2017102282A1, and W02018104053A1. A significant disadvantage of these adhesive systems is their less than optimal resistance to damp heat. While W02018104053A1 offers a solution to this problem, the results on substrates that are difficult to bond, such as polyamide, are unsatisfactory.

[0009] Object of the present invention

[0010] The present invention is based on the objective of providing a reactive adhesive film with improved damp heat resistance, which can be cured with a second reactive adhesive film or with a second component, and with which high bond strengths can be achieved. In particular, the damp heat resistance of polyamide bonds is to be improved compared to the prior art.

[0011] Preferably, the problem should be solved by a reactive adhesive film system consisting of two reactive adhesive films that can be cured by bringing them into contact with each other. The reactive adhesive film or system should be easy to handle, and the films should exhibit tackiness so that they do not slip during application to the substrates to be bonded, thus enabling a more precise bond than with the liquid two-component polymerization adhesive systems known in the prior art.

[0012] Solution to the task

[0013] This problem is solved by at least one reactive adhesive film curable with a second reactive adhesive film or with a second component according to the main claim, wherein the reactive adhesive film comprises (a) a polymeric film-forming matrix, (b) at least one reactive monomer and (c) at least one reagent selected from an initiator, in particular a radical initiator, or an activator, characterized in that the at least one reactive monomer comprises an epoxy-functionalized acrylic ester or an epoxy-functionalized methacrylic ester or an epoxy-functionalized vinyl compound.

[0014] The problem is solved in particular by a reactive adhesive film system comprising two reactive adhesive films as described above, wherein the first reactive adhesive film contains a radical initiator and the second reactive adhesive film contains an activator.

[0015] The subject of the dependent claims is advantageous further developments of the reactive adhesive film, the reactive adhesive film system, the method for producing the same, and its possible uses.

[0016] Detailed description of the invention

[0017] The problem described above is solved with at least one reactive adhesive film that can be cured with a second reactive adhesive film or with a second component. The reactive adhesive film or, optionally, the reactive adhesive films comprise (a) a polymeric film-forming matrix, (b) at least one reactive monomer, and (c) at least one reagent selected from an initiator, in particular a radical initiator, or an activator, characterized in that the at least one reactive monomer comprises an epoxy-functionalized acrylic ester, an epoxy-functionalized methacrylic ester, or an epoxy-functionalized vinyl compound.In an embodiment according to the invention, a reactive adhesive film system comprising two reactive adhesive films A and B is provided, characterized in that the first reactive adhesive film A according to the invention contains an initiator, in particular a radical initiator, and the second reactive adhesive film B according to the invention contains an activator.

[0018] In a further embodiment of the invention, a method for producing a reactive adhesive film according to the invention is disclosed, wherein the method comprises the following steps:

[0019] 1. Dissolving and / or finely dispersing the ingredients in one or more solvent(s) and / or water,

[0020] 2. Mixing the dissolved or finely dispersed ingredients,

[0021] 3. Coating a release liner or paper, a carrier material or a film-form pressure-sensitive adhesive with the mixture of dissolved or dispersed ingredients according to step 2,

[0022] 4. Evaporation of the solvent and / or water and

[0023] 5. Optionally, wind the reactive adhesive film into a roll, wherein the ingredients comprise (a) a polymeric film-forming matrix, (b) at least one epoxy-functionalized, reactive (meth)acrylic ester or vinyl monomer, and (c) a reagent selected from an initiator, in particular a radical initiator, or an activator.

[0024] Steps 1 and 2 can also be carried out in one step, meaning the ingredients are dissolved and / or finely dispersed simultaneously.

[0025] In a further embodiment of the invention, a kit for providing a two-component adhesive film system is disclosed, comprising (i) at least one first reactive adhesive film according to the invention, which contains an initiator, in particular a radical initiator, and (ii) at least one second reactive adhesive film according to the invention, which contains an activator. In a further embodiment of the invention, a composite body is disclosed which is connected by the reactive adhesive film or the reactive adhesive film system according to the invention, or by the kit according to the invention.

[0026] The components of the adhesive films or the adhesive film system according to the invention are described in detail below.

[0027] Polymer film-forming matrix

[0028] The reactive adhesive films according to the invention basically consist of a matrix, hereinafter referred to as the polymeric film-forming matrix, in which the reactive monomers to be polymerized are contained. The purpose of this matrix is ​​to form an inert framework for the reactive monomers, so that they are not present in liquid form and thus cannot cause the aforementioned problems, but are embedded in a film or foil. This ensures easier handling.

[0029] In this context, inert means that the reactive monomers do not react with the polymeric film-forming matrix under appropriately chosen conditions (e.g., at sufficiently low temperatures).

[0030] Suitable film-forming matrices for use in the present invention are thermoplastic polymers, such as polyurethanes, polyesters or copolyesters, polyamides or copolyamides, polyacrylic acid esters, acrylic acid ester copolymers, polymethacrylic acid esters, and methacrylic acid ester copolymers. Chemically or physically cross-linked substances of the aforementioned compounds are also conceivable. In addition, blends of different thermoplastic polymers can also be used.

[0031] Furthermore, elastomers, thermoplastic elastomers and thermosets, alone or in mixtures, are also conceivable as polymeric film-forming matrix.

[0032] Thermoplastic polyurethanes, especially semicrystalline ones, are preferred. Particularly preferred are thermoplastic polymers with a crystalline melting point and softening point also below 100°C. In this context, the term softening point refers to the temperature at which the thermoplastic granules bond to themselves. If the component of the polymeric film-forming matrix is ​​a semicrystalline thermoplastic polymer, then, in addition to its softening point (which is related to the melting of the crystallites), it very preferably has a glass transition temperature of at most 25°C, preferably at most 0°C.

[0033] In a preferred embodiment according to the invention, a thermoplastic polyurethane is used. Preferably, the thermoplastic polyurethane has a softening temperature of less than 100°C, in particular less than 80°C.

[0034] In a particularly preferred embodiment according to the invention, Desmomelt® 530 is used as a polymeric film-forming matrix, which is commercially available from Covestro AG, 51373 Leverkusen, Germany. Desmomelt® 530 is a hydroxyl-terminated, largely linear, thermoplastic, strongly crystallizing polyurethane elastomer.

[0035] According to the invention, the amount of the polymeric film-forming matrix is ​​in the range of approximately 10 to 90 wt.%, preferably approximately 20 to 50 wt.%, based on the total mixture of the components of one of the reactive adhesive films according to the invention. More preferably, 25 to 45 wt.%, and most preferably approximately 30 to 40 wt.%, of the polymeric film-forming matrix is ​​used, based on the total mixture of the components of one of the reactive adhesive films according to the invention. The total mixture of the components of one of the reactive adhesive films according to the invention refers here to the total amount of the polymeric film-forming matrix (a), the reactive monomers (b), the reagent (c), and any other optional components used, which is obtained as a sum (in wt.%).

[0036] Reactive monomer

[0037] As used herein, the reactive monomer is intended to represent a monomer that is particularly capable of radical chain polymerization. According to the invention, the reactive monomer is an epoxide-functionalized acrylic acid ester, an epoxide-functionalized methacrylic acid ester, or an epoxide-functionalized vinyl compound. Epoxide-functionalized means that the monomer contains one or more epoxide groups, also called oxirane rings, i.e., that one or more epoxide groups are chemically bonded to the monomer molecule.

[0038] In a preferred embodiment, the reactive monomer is an acrylic ester functionalized with one or more cycloaliphatic epoxide groups, or a methacrylic ester functionalized with one or more cycloaliphatic epoxide groups, or a vinyl compound functionalized with one or more cycloaliphatic epoxide groups. A cycloaliphatic epoxide group is understood to be an epoxide group bonded to an aliphatic ring such that the two carbon atoms of the epoxide ring are simultaneously part of the aliphatic ring.

[0039] In a particularly preferred embodiment, the reactive monomer is 3,4-epoxycyclohexyl methyl acrylate (CAS No.: 64630-63-3) or 3,4-

[0040] Epoxycyclohexyl methyl methacrylate (CAS No.: 82428-30-6) or 1,2-epoxy-4-vinylcyclohexane (CAS No.: 106-86-5). 3,4- is most preferred.

[0041] Epoxycyclohexylmethylmethacrylate (CAS No.: 82428-30-6), available under the trade name TTA15 from Jiangsu Tetrachem Co., Ltd.

[0042] 3,4-Epoxycyclohexyl methyl acrylate is available under the trade name TTA16, and 1,2-Epoxy-4-vinylcyclohexane is available under the trade name TTA11 from the same company.

[0043] In addition to the reactive monomers selected according to the invention, the reactive adhesive films according to the invention can contain further reactive monomers. These can be, for example, further (meth)acrylic monomers or vinyl compounds, in particular nitrogen-containing vinyl compounds and / or other monomeric, oligomeric or polymeric compounds with carbon-carbon double bond(s).

[0044] Examples of other reactive monomers include:

[0045] 4-Acryloylmorpholin, 4-Methacryloylmorpholin, 2-Hydroxy-3-phenoxy-propylacrylat (CAS- Nr.: 16969-10-1), 2-Hydroxy-3-phenoxy-propylmethacrylat, (5-Ethyl-1,3-dioxan-5- yl)methylacrylat, Cyclohexylmethacrylat, 3,3,5-Trimethylcyclohexylmethacrylat, 4-(1,1- dimethylethyl)cyclohexylmethacrylat, Acrylsäure, Methylacrylat, Ethylacrylat, Propylacrylat, Butylacrylat, Pentylacrylat, Hexylacrylat, Methacrylsäure, Methylmethacrylat, Ethylmethacrylat, Propylmethacrylat, Butylmethacrylat,

[0046] Pentylmethacrylat, Hexylmethacrylat, Phenylacrylat, Benzylacrylat, methylsubstituierte Phenylacrylate, methylsubstituierte Benzylacrylate, Phenylmethacrylat, Benzylmethacrylat, methylsubstituierte Phenylmethacrylate, methylsubstituierte

[0047] Benzyl methacrylates, hydroxyethyl acrylate, hydroxypropyl acrylate, hydroxybutyl acrylate, methoxyethyl acrylate, methoxypropyl acrylate, methoxybutyl acrylate, ethoxyethyl acrylate, ethoxypropyl acrylate, ethoxybutyl acrylate, phenoxyethyl acrylate, hydroxyethyl methacrylate, hydroxypropyl methacrylate, hydroxybutyl methacrylate, methoxyethyl methacrylate, methoxypropyl methacrylate, Methoxybutyl methacrylate, ethoxyethyl methacrylate, ethoxypropyl methacrylate, ethoxybutyl methacrylate, phenoxyethyl methacrylate, each in all isomeric forms, tetrahydrofurfuryl acrylate, tetrahydrofurfuryl methacrylate, a poly (ethylene glycol) phenyl ether methacrylate of the general formula (I): where n = 2 to 10, a poly(ethylene glycol)phenyl ether methacrylate of general formula (II) that is singly or multiply alkyl-substituted at the phenyl group: where n = 2 to 10; and Ri, R2, R3, R4, Rs independently of each other H or C1-C 14- Represent alkyl, a poly(ethylene glycol)phenyl ether acrylate of general formula (III): where n = 2 to 10, a poly(ethylene glycol)phenyl ether acrylate of general formula (IV) that is singly or multiply alkyl-substituted at the phenyl group: where n = 2 to 10; and Ri, R2, R3, R4, Rs independently represent H or C1-C14 alkyl. The total proportion of the epoxy-functionalized acrylic acid ester or the epoxy-functionalized methacrylic acid ester or the epoxy-functionalized vinyl compound according to the invention in all reactive monomers contained in one of the reactive adhesive films according to the invention is at least 1.0 wt%, preferably at least 2.0 wt%, particularly preferably at least 5.0 wt%.

[0048] According to the invention, the amount of the reactive monomer(s) is in the range of approximately 10-90 wt.%, preferably approximately 40-70 wt.%, based on the total mixture of the components of one of the reactive adhesive films according to the invention. Most preferably, approximately 45-65 wt.% of the reactive monomer(s) is used, based on the total mixture of the components of one of the reactive adhesive films. The total mixture of the components of one of the reactive adhesive films according to the invention refers here to the total amount of the polymeric film-forming matrix (a), the reactive monomers (b), the reagent (c), and any other optional components, which is obtained as a sum (in wt.%).

[0049] Initiator, especially radical initiator

[0050] As used herein, the term initiator, in particular radical initiator or radical-forming substance (or hardener), refers to a compound that can initiate a polymerization reaction or crosslinking of the adhesive. However, the initiator, especially the radical initiator, participates in the reaction only to a very small extent and consequently does not constitute a polymer component that determines the properties of the bond.

[0051] In the present invention, an initiator, in particular a radical initiator, is added to the first reactive adhesive film according to the invention.

[0052] Radical initiators are preferred. All radical initiators known in the art can be used. Preferred radical initiators are peroxides, hydroperoxides, and azo compounds.

[0053] In a particularly preferred embodiment according to the invention, the radical initiator is an organic peroxide. Hydroperoxides are particularly preferred, especially diisopropylbenzene hydroperoxide (CAS No. 26762-93-6). Diisopropylbenzene hydroperoxide is preferably used in the form of a 50 wt% solution of diisopropyl hydroperoxide in diisopropylbenzene, available under the trade name Peroxan® IHP-50 from Pergan GmbH in 46395 Bocholt, Germany. α,α-Dimethylbenzyl hydroperoxide, also known as cumene hydroperoxide (CAS No. 80-15-9), can also be used. Furthermore, for example, p-menthane hydroperoxide (CAS No. 26762-92-5), tert-amyl hydroperoxide (CAS No. 3425-61-4) or 1,1,3,3-tetramethylbutyl hydroperoxide (CAS No. 5809-08-5) can also be used.

[0054] According to the invention, the amount of radical initiator is in the range of about 1 to 10 wt.%, preferably about 2 to 8 wt.%, based on the total mixture of the components of the first reactive adhesive film according to the invention. Most preferably, about 3 to 6 wt.% radical initiator is used, based on the total mixture of the components of the first reactive adhesive film according to the invention. The total mixture of the components of the first reactive adhesive film according to the invention refers here to the total amount of the polymeric film-forming matrix (a), the reactive monomers (b), the reagent (c), and any other optional components, which is obtained as a sum (in wt.%).

[0055] activator

[0056] As used here, the term activator refers to a compound that, even at very low concentrations, enables or accelerates the polymerization process. Activators can also be called accelerators.

[0057] In the present invention, an activator is added to the second reactive adhesive film according to the invention.

[0058] Suitable activators for use in the present invention, when a radically polymerizable system is to be activated, are selected, for example, from the group consisting of a dihydropyridine derivative or a transition metal complex, in particular a transition metal phthalocyanine complex.

[0059] In one embodiment according to the invention, the activator is 3,5-diethyl-1,2-dihydro-1-phenyl-2-propylpyridine (also called PDHP, CAS No. 34562-31-7).

[0060] In a preferred embodiment of the invention, a complex compound is used with an iron, manganese, or cobalt cation as the central atom and a phthaloycyanine anion as the ligand. The iron, manganese, or cobalt cation is doubly positively charged in the complex compound, while the phthaloycyanine anion is doubly negatively charged. In the complex compound, the iron, manganese, or cobalt cation replaces two hydrogen atoms that the ligand carried on the nitrogen atoms before the reaction to form the complex compound.

[0061] The phthalocyanine ligands can optionally bear substituents in place of the hydrogen atoms bonded to the carbon atoms. In this case, they are referred to as derivatives of these compounds. Suitable substituents are selected from the group consisting of fluorine, chlorine, bromine, iodine, methyl, ethyl, propyl, isopropyl, butyl, tert-butyl, -OH, -NH₂, and -NO₂. A particularly suitable activator includes iron(II) phthalocyanine (CAS No. 132-16-1), manganese(II) phthalocyanine (CAS No. 14325-24-7), or cobalt(II) phthalocyanine (CAS No. 3317-67-7). Iron(II) phthalocyanine (CAS No. 132-16-1), available from Chemos GmbH in Regenstauf, Germany (93128), is the preferred activator.

[0062] According to the invention, the amount of activator is in the range of greater than 0 to approximately 10 wt.%, preferably approximately 0.1–5.0 wt.%, based on the total mixture of the components of the second reactive adhesive film according to the invention. Most preferably, approximately 0.2–3.0 wt.%, and even more preferably, 0.5–2.0 wt.% activator is used, based on the total mixture of the components of the second reactive adhesive film according to the invention.

[0063] The total mixture of the components of the second reactive adhesive film according to the invention represents the total amount of the polymeric film-forming matrix (a), the reactive monomers (b), the reagent (c) and other optionally present components, which is obtained as a sum (in wt.%).

[0064] Networker

[0065] As used here, the term crosslinker refers to chemical compounds that are able to equip linear molecular chains with reactive, functional groups so that three-dimensionally crosslinked structures can be formed from the two-dimensional structures via the formation of intermolecular bridges.

[0066] Typical examples of crosslinkers are chemical compounds that have two or more identical or different functional groups within the molecule or at both ends, and can therefore crosslink molecules of the same or different structures. Unlike an activator, as described above, a crosslinker is incorporated into the polymer network.

[0067] Preferred crosslinking agents are diacrylates, dimethacrylates, triacrylates, trimethacrylates, tetraacrylates, tetramethacrylates, higher-functionality acrylates, and / or higher-functionality methacrylates. Preferred crosslinking agents are therefore also reactive monomers.

[0068] In particularly preferred embodiments according to the invention, ethylene glycol dimethacrylate (CAS No.: 97-90-5), polyethylene glycol dimethacrylate (CAS No.: 25852-47-5), trimethyloylpropane triacrylate (CAS No.: 15625-89-5),

[0069] Trimethylolpropane trimethacrylate (CAS No.: 3290-92-4),

[0070] Trimethyloylpropane propoxylate triacrylate (CAS No.: 53879-54-2),

[0071] Di(trimethylolpropane)tetraacrylate (CAS No.: 94108-97-1), Bisphenol A glycerolate dimethacrylate (BIS-GMA, CAS No.: 1565-94-2) and / or Bisphenol A dimethacrylate (BIS-DMA, CAS No.: 3253-39-2) are used as crosslinking agents.

[0072] Other components of the reactive adhesive films

[0073] The reactive adhesive films of the present invention may optionally contain further additives and / or auxiliary substances known in the prior art. These include, for example, fillers, dyes, nucleating agents, rheological additives (for example, pyrogenic silica), expanding agents, adhesive-strengthening additives (adhesion promoters, in particular silanes, tackifier resins), compounding agents, plasticizers, and / or aging, light, and UV protection agents, for example, in the form of primary and secondary antioxidants. The further components of the reactive adhesive films according to the invention may also be reactive monomers. This is particularly preferred in the case of the silane adhesion promoters. In this context, 3-trimethoxysilylpropyl methacrylate (CAS No.: 2530-85-0), available under the trade name Dynasylan®MEMO from Evonik AG, Rellinghauser Straße 1-11, 45128 Essen, Germany, is preferably used.

[0074] Reactive adhesive film

[0075] As used herein, the term “adhesive film” (or adhesive layer, adhesive foil) shall encompass a complete or incomplete application of the respective component mixture, as described below. For example, a dot-like application of the adhesive components that does not completely cover the substrate surface(s) to be bonded may also result in a permanent bond within the meaning of the present invention. In a preferred embodiment according to the invention, the at least one reactive adhesive film, which can be cured with a second reactive adhesive film or with a second component, comprises a mixture of the following components: thermoplastic polyurethane, in particular Desmomelt® 530, 3,4-epoxycyclohexyl methyl methacrylate (CAS No.: 82428-30-6), trimethyloylpropane propoxylate triacrylate (CAS No.: 53879-54-2), 3-trimethoxysilylpropyl methacrylate (CAS No.: 2530-85-0) and diisopropylbenzene hydroperoxide.

[0076] Each of the preferred embodiments according to the invention contains approximately 10 to 90 wt.% thermoplastic polyurethane, approximately 10 to 90 wt.% reactive monomer(s) and approximately 1 to 10 wt.% diisopropylbenzene hydroperoxide, preferably approximately 20 to 50 wt.% thermoplastic polyurethane, approximately 40 to 70 wt.% reactive monomer(s) and approximately 2 to 8 wt.% diisopropylbenzene hydroperoxide, based on the total mixture of the components of the at least one first reactive adhesive film A according to the invention.

[0077] In a further preferred embodiment according to the invention, the at least one reactive adhesive film, which can be cured with a second component or with a second reactive adhesive film, comprises a mixture of the following components: thermoplastic polyurethane, in particular Desmomelt® 530, 3,4-

[0078] Epoxycyclohexylmethyl methacrylate (CAS No.: 82428-30-6), trimethyloylpropane propoxylate triacrylate (CAS No.: 53879-54-2), 3-trimethoxysilylpropyl methacrylate (CAS No.: 2530-85-0) and iron(II) phthalocyanine.

[0079] Each of the preferred embodiments according to the invention contains approximately 10 to 90 wt.% thermoplastic polyurethane, approximately 10 to 90 wt.% reactive monomer(s) and greater than 0 to approximately 10 wt.% iron(II) phthalocyanine, preferably approximately 20 to 50 wt.% thermoplastic polyurethane, approximately 40 to 70 wt.% reactive monomer(s) and approximately 0.1 to 5 wt.% iron(II) phthalocyanine, based on the total mixture of the components of the at least one second reactive adhesive film B according to the invention.

[0080] As used herein, the total mixture of the components of the reactive adhesive films according to the invention refers to the total amount of the polymeric film-forming matrix (a), the reactive monomer (b), the reagent (c) and any other optional components present, which is obtained as a sum (in wt.%).

[0081] The reactive adhesive films of the invention generally have a layer thickness in the range of about 20 to 200 pm, preferably about 30 to 100 pm, more preferably about 40 to 60 pm, and particularly preferably about 50 pm. To produce greater layer thicknesses, it can be advantageous to laminate several adhesive film layers together.

[0082] Furthermore, the reactive adhesive films according to the invention are characterized by their preferably tacky properties. According to Römpp, tacky materials are defined as viscoelastic adhesives (Römpp Online 2013, document number RD-08-00162) whose cured, dry film is permanently tacky at room temperature and remains adhesive. Tacky adhesion occurs immediately on almost all substrates with slight pressure. Slight pressure here refers to a pressure greater than 0 bar, applied for a duration greater than 0 seconds.

[0083] Reactive adhesive film system

[0084] According to the invention, the first and second reactive adhesive films, as described above, are used for a reactive adhesive film system, which is characterized in that the first reactive adhesive film A contains, in addition to the film-forming matrix (a) and at least one reactive monomer (b), an initiator (c), in particular a radical initiator, and the second reactive adhesive film B contains, in addition to the film-forming matrix (a) and at least one reactive monomer (b), an activator (c). Iron(II) phthalocyanine is preferably used as the activator.

[0085] Furthermore, according to the invention, a reactive adhesive film system is provided, comprising two or more reactive adhesive films as defined above, characterized in that a first reactive adhesive film A contains an initiator, in particular a radical initiator, and a second reactive adhesive film B contains an activator, and these two reactive adhesive films A and B are arranged alternately. In one embodiment, the reactive adhesive film system comprises a reactive adhesive film A, which, in addition to the film-forming matrix (a) and at least one reactive monomer (b), contains an initiator (c), in particular a radical initiator, and a component B, comprising an activator as described above. The component B can be a film, substance, mixture of substances, or a solid or liquid preparation containing at least one activator, or it can be the activator itself.

[0086] In another embodiment, the reactive adhesive film system comprises a reactive adhesive film B, which, in addition to the film-forming matrix (a) and at least one reactive monomer (b), contains an activator (c), preferably iron(II) phthalocyanine, and a component A, comprising an initiator, in particular a radical initiator, as described above. Component A can be a film, substance, mixture, or a solid or liquid preparation containing at least one initiator, in particular a radical initiator, or the initiator, in particular the radical initiator, itself.

[0087] The reactive adhesive films are cured by bringing adhesive film A into contact with adhesive film B or with component B, or by bringing adhesive film B into contact with adhesive film A or with component A.

[0088] Contact is applied over a broad area under moderate pressure, particularly at 0.5 to 3 bar at room temperature (23°C). Higher or lower temperatures and pressures are also possible. The aforementioned moderate pressure should be easily achievable by hand. According to the invention, the contact time at room temperature is a few seconds to a few minutes, preferably 10 to 60 seconds. The pressure can be applied mechanically or manually.

[0089] If the two reactive adhesive films A and B are applied to the substrates to be bonded beforehand, as described above, a permanent bond between the substrates is achieved through the curing and, if applicable, cross-linking process described above. Alternatively, adhesive film A can be applied to one substrate and component B to the other. Another alternative is to apply component A to one substrate and adhesive film B to the other. A further alternative procedure involves first applying adhesive film A to one substrate and then applying adhesive film B or component B to adhesive film A. Subsequently, the other substrate to be bonded is applied to adhesive film B or component B.Instead of adhesive film A, component A can first be applied to the substrate to be bonded, and adhesive film B can then be applied to component A.

[0090] Alternatively, adhesive film B can first be applied to one of the substrates to be bonded, and then adhesive film A or a component A can be applied to adhesive film B. The second substrate to be bonded is then applied to adhesive film A or component A. Instead of adhesive film B, component B can also first be applied to one of the substrates to be bonded, and then adhesive film A can be applied to component B.

[0091] Furthermore, the reactive adhesive film system of the invention can comprise further films, layers, adhesives as well as permanent and / or temporary carriers.

[0092] Suitable carrier materials are known to experts in the field. For example, films (polyester, PET, PE, PP, BOPP, PVC, polyimides), nonwovens, foams, fabrics, and / or woven films can be used as permanent carriers. Temporary carriers should be provided with a release liner, which is usually a silicone release agent or a fluorinated release agent, or has a polyolefinic character (HDPE, LDPE).

[0093] In some cases, it may be necessary to pretreat the surfaces of the substrates to be bonded using a physical, chemical, and / or physicochemical process. Applying a primer or adhesion promoter, for example, is advantageous in this regard.

[0094] Suitable substrates for bonding with the reactive adhesive film or reactive adhesive film system according to the invention include metals, glass, concrete, stone, ceramics, textiles, and / or plastics. The substrates to be bonded can be the same or different.

[0095] The reactive adhesive film or the reactive adhesive film system according to the invention is preferably used for bonding metals, glass, and plastics. Polycarbonate, polyamide, or anodized aluminum are particularly preferred materials.

[0096] The metal substrates to be bonded can generally be made from all common metals and metal alloys. Preferred metals include aluminum, stainless steel, steel, magnesium, zinc, nickel, brass, copper, titanium, ferrous metals, and alloys. The parts to be bonded can also be composed of different metals.

[0097] Suitable plastic substrates include, for example, acrylonitrile butadiene styrene copolymers (ABS), polycarbonates (PC), ABS / PC blends, PMMA, polyamides, glass fiber reinforced polyamides, polyvinyl chloride, polyvinyl fluoride, cellulose acetate, cycloolefin copolymers, liquid crystal polymers (LCP), polylactide, polyetherketones, polyetherimide, polyethersulfone, polymethacrylmethylimide, polymethylpentene, polyphenyl ether, polyphenylene sulfide, polyphthalamide, polyurethanes, polyvinyl acetate, styrene acrylonitrile copolymers, polyacrylates or polymethacrylates, polyoxymethylene, acrylate-styrene-acrylonitrile copolymers, polyethylene, polystyrene, polypropylene and / or polyesters, such as polybutylene terephthalate (PBT) and / or polyethylene terephthalate (PET).

[0098] Substrates can be painted, printed, vapor-coated or sputtered.

[0099] The substrates to be bonded can assume any shape required for the use of the resulting composite body. In their simplest form, the substrates are flat. Furthermore, three-dimensional substrates, such as inclined ones, can also be bonded using the reactive adhesive film system according to the invention. The substrates to be bonded can also fulfill a wide variety of functions, such as housings, viewing windows, stiffening elements, etc.

[0100] Method for producing a reactive adhesive film

[0101] The reactive adhesive films according to the invention are produced by the process described below:

[0102] In a first step, the ingredients are dissolved or finely dispersed in one or more solvents and / or water. Alternatively, no solvent and / or water is necessary, as the ingredients are already completely soluble in each other (possibly under the influence of heat and / or shear). Suitable solvents are known in the prior art, with preference given to solvents in which at least one of the ingredients exhibits good solubility. Acetone is particularly preferred.

[0103] As used herein, the term ingredient comprises the polymeric film-forming matrix, at least one reactive monomer, a reagent selected from an initiator, in particular a radical initiator or an activator, and, where appropriate, further additives and / or excipients as defined above.

[0104] The dissolved or finely dispersed ingredients are then mixed in a second step. Standard stirring equipment is used to prepare the mixture. The solution may also be heated. If necessary, the ingredients are simultaneously dissolved or finely dispersed and mixed.

[0105] In a third step, a release liner, release paper, carrier material, or pressure-sensitive adhesive is coated with the mixture of dissolved or finely dispersed ingredients from step 2. The coating is carried out using standard techniques known in the prior art.

[0106] After coating, the solvent is removed in a fourth step by evaporation. If necessary, the reactive adhesive film can be wound into a roll in a further step.

[0107] For storage, the reactive adhesive films according to the invention are covered with a separating liner or paper.

[0108] Alternatively, the reactive adhesive films according to the invention are produced solvent-free by extrusion, hot melt nozzle coating or calendering.

[0109] Kit for providing a reactive 2-component adhesive system according to the invention in film form

[0110] Furthermore, according to the invention, a kit for providing a reactive two-component adhesive system in film form is provided. This kit comprises at least one first reactive adhesive film A containing an initiator, in particular a radical initiator, as described above, and at least one second reactive adhesive film B containing an activator, as described above.

[0111] Typically, the kit according to the invention is used as follows:

[0112] At least one first reactive adhesive film A is applied to the surface of a substrate to be bonded. At least one second reactive adhesive film B is then applied to the surface of a second substrate to be bonded. Adhesive film A and adhesive film B are brought into contact and held in contact for a period of time ranging from a few seconds to several minutes at room temperature (23°C), thereby initiating the polymerization reaction and curing the adhesive. Alternatively, at least one second adhesive film B can be applied to the first adhesive film A, and only then can the surface of a second substrate to be bonded be applied.

[0113] If necessary, the above-described procedure can be repeated to achieve bonding of the substrate-ABAB-substrate, substrate-BAB-substrate, substrate-ABA-substrate, etc. layers. This can be advantageous if there are different adhesive properties between the substrates to be bonded and the first and second adhesive films A and B.

[0114] Composite body

[0115] Finally, according to the invention, a composite body is provided which is connected by the reactive adhesive film or the reactive adhesive film system as defined above, or by the kit according to the invention as defined above.

[0116] Product features

[0117] The reactive adhesive film or the reactive adhesive film system according to the invention, comprising two reactive adhesive films, exhibits excellent product properties that were not foreseeable even for the person skilled in the art.

[0118] High bond strengths are generally achieved. Bonding of polyamides leads to the surprising result that the bond strength increases significantly after moist heat treatment of the already cured bond compared to the initial value. This result, in particular, represents a significant improvement over the state of the art. In push-out tests, after a three-day moist heat treatment (60°C / 95% relative humidity) of the cured bond between polyamide and polycarbonate test specimens, values ​​of approximately 6 MPa are sometimes achieved (see examples). Such results have not previously been reported in connection with reactive adhesive film systems. For bonds between polycarbonate and polycarbonate test specimens, values ​​greater than 7 MPa are sometimes achieved (see examples), and for bonds between anodized aluminum and polycarbonate, values ​​exceeding 4 MPa are achieved (see examples).Other reactive monomers, besides those selected according to the invention, were also tested. With these non-inventive monomers, only very low bond strengths were achieved when bonding polyamide (see comparative examples).

[0119] Experimental section

[0120] The following examples serve to illustrate the present invention, but should in no way be understood as limiting the scope of protection. Production of a solution of the film-forming matrix

[0121] Polyurethane (PU) solution:

[0122] A 20% acetone solution of the film-forming polymer is prepared by first weighing 120 g of Desmomelt® 530 and 480 g of acetone into a screw-top jar and sealing the jar. The solution is then rolled for several days.

[0123] The Desmomelt® 530 is completely dissolved in a screw-top jar on a rolling bench. Depending on the rolling speed, the process takes approximately one to seven days.

[0124] Alternatively, the acetone solution can also be prepared by stirring the Desmomelt® 530 granules in acetone using a standard laboratory stirrer.

[0125] Example 1

[0126] Preparation of the first reactive, self-adhesive film A comprising a radical initiator

[0127] 172.95 g of the 20% acetone solution of Desmomelt® 530 (PU solution) are mixed with 46.18 g of 3,4-epoxycyclohexylmethyl methacrylate (TTA®15), 2.95 g of trimethyloylpropane propoxylate triacrylate, 0.99 g of 3-trimethoxysilylpropyl methacrylate (Dynasylan MEMO), 9.83 g of Peroxan® IHP-50 and 10.37 g of Aerosil® R202 (hydrophobized pyrogenic silica, Evonik Industries AG) using a standard laboratory stirrer for 60 minutes.

[0128] The resulting homogeneous mixture is spread onto a siliconized polyester film (release liner) using a standard laboratory spreading table (for example, from SMO (Sondermaschinen Oschersleben GmbH)) and a spreading knife. The acetone is then evaporated for 10 minutes in a circulating air drying oven at 60°C. The spreading gap is adjusted so that a 50 µm thick film is obtained after the solvent has evaporated. The resulting tacky, reactive film A is covered with a second siliconized polyester film (release liner) and stored until bonding. Preparation of the second reactive, tacky adhesive film B, comprising an activator.

[0129] 183.15 g of the 20% acetone solution of Desmomelt® 530 (PU solution) are mixed with 47.34 g of 3,4-epoxycyclohexylmethyl methacrylate (TTA®15), 3.02 g of trimethyloylpropane propoxylate triacrylate, 1.01 g of 3-trimethoxysilylpropyl methacrylate (Dynasylan MEMO), 1.01 g of iron(II) phthalocyanine and 10.99 g of Aerosil® R202 (hydrophobized pyrogenic silica, Evonik Industries AG) using a standard laboratory stirrer for 60 minutes.

[0130] The resulting homogeneous mixture is spread onto a siliconized polyester film (release liner) using a standard laboratory spreading table and a spreading knife. The acetone is then evaporated for 10 minutes in a circulating air drying oven at 60°C. The spreading gap is adjusted so that a 50 µm thick film is obtained after the solvent has evaporated. The resulting tacky film B is covered with a second siliconized polyester film (release liner) and stored until it is ready for bonding.

[0131] The percentage compositions of the reactive adhesive films A and B, as well as the quantities used to prepare the preceding solutions, are listed in the following table:

[0132] Example 1, solution and reactive adhesive film A

[0133] * The term "solid" here refers to all substances that are not solvents. Acetone and diisopropylbenzene are considered solvents in this context.

[0134] ** 3-Trimethoxysilylpropyl methacrylate, Evonik

[0135] *** 50 wt% solution of diisopropyl hydroperoxide in diisopropylbenzene, Pergan ****hydrophobized pyrogenic silica, Evonik

[0136] Example 1, solution and reactive adhesive film B

[0137] * The term "solid" here refers to all substances that are not solvents. Acetone is the solvent used here.

[0138] ** 3-Trimethoxysilylpropyl methacrylate, Evonik *** Hydrophobized pyrogenic silica, Evonik

[0139] The solutions and reactive adhesive films A and B of the further examples and comparison examples are prepared in an analogous manner to Example 1.

[0140] The following tables provide information about the compositions of solutions and reactive adhesive films A and B in the subsequent examples and comparison examples. Example 2, Solution and Reactive Adhesive Film A These are acetone and diisopropylbenzene.

[0141] ** Number-averaged mean molar mass Mn = 550, CAS: 25852-47-5

[0142] *** 50 wt% solution of diisopropyl hydroperoxide in diisopropylbenzene, Pergan **** Hydrophobized pyrogenic silica, Evonik

[0143] Example 2, solution and reactive adhesive film B

[0144] * The term "solid" here refers to all substances that are not solvents. Acetone is the solvent used here.

[0145] ** Number-averaged mean molar mass Mn = 550, CAS: 25852-47-5 *** Hydrophobized pyrogenic silica, Evonik

[0146] Example 3, Solution and reactive adhesive film A These are acetone and diisopropylbenzene.

[0147] ** 3-Trimethoxysilylpropyl methacrylate, Evonik

[0148] *** 50 wt% solution of diisopropyl hydroperoxide in diisopropylbenzene, Pergan **** Hydrophobized pyrogenic silica, Evonik

[0149] Example 3, solution and reactive adhesive film B

[0150] * The term "solid" here refers to all substances that are not solvents. Acetone is the solvent used here.

[0151] ** 3-Trimethoxysilylpropyl methacrylate, Evonik *** Hydrophobized pyrogenic silica, Evonik

[0152] Example 4, Solution and reactive adhesive film A Acetone and cumene are used here.

[0153] ** 3-Trimethoxysilylpropyl methacrylate, Evonik *** 90 wt% solution of cumene hydroperoxide in cumene, Pergan

[0154] **** Hydrophobized pyrogenic silica, Evonik

[0155] Example 4, solution and reactive adhesive film B

[0156] * The term "solid" here refers to all substances that are not solvents. Acetone is the solvent used here.

[0157] ** 3-Trimethoxysilylpropyl methacrylate, Evonik *** Hydrophobized pyrogenic silica, Evonik

[0158] Example 5, Solution and reactive adhesive film A These are acetone and diisopropylbenzene.

[0159] ** 3-Trimethoxysilylpropyl methacrylate, Evonik *** 50 wt% solution of diisopropyl hydroperoxide in diisopropylbenzene, Pergan

[0160] **** Hydrophobized pyrogenic silica, Evonik

[0161] Example 5, solution and reactive adhesive film B

[0162] * The term "solid" here refers to all substances that are not solvents. Acetone is the solvent used here.

[0163] ** 3-Trimethoxysilylpropyl methacrylate, Evonik *** Hydrophobized pyrogenic silica, Evonik Example 6, solution and reactive adhesive film A Acetone and cumene are present here. ** 3-Trimethoxysilylpropyl methacrylate, Evonik

[0164] *** 90 wt% solution of cumene hydroperoxide in cumene, Pergan **** Hydrophobized pyrogenic silica, Evonik

[0165] Example 6, Solution and reactive adhesive film B * The term "solid" here refers to all substances that are not solvents.

[0166] The solvent used here is acetone.

[0167] ** 3-Trimethoxysilylpropyl methacrylate, Evonik *** Hydrophobized pyrogenic silica, Evonik Component A as an alternative to the reactive adhesives Urns A for curing the reactive adhesive films B in all examples and comparative examples A 90 wt% solution of cumene hydroperoxide in cumene, component A from Pergan, is applied in a thin layer directly onto the open side of the reactive adhesive film B using a brush, after the film has been previously adhered to one of the substrates to be bonded and the siliconized polyester film has been removed. The other substrate is then adhered to it within five minutes.

[0168] Component B as an alternative to the reactive adhesive urns B for curing the reactive adhesive films A in all examples and comparative examples.

[0169] Component B is applied in a thin layer directly onto the open side of the reactive adhesive film A using a brush, after the film has been adhered to one of the substrates to be bonded and the siliconized polyester film has been removed. The other substrate is then adhered to it within five minutes.

[0170] Comparative examples

[0171] Comparative example 1, solution and reactive adhesive film A These are acetone and diisopropylbenzene.

[0172] ** 3-Trimethoxysilylpropyl methacrylate, Evonik

[0173] *** 50 wt% solution of diisopropyl hydroperoxide in diisopropylbenzene, Pergan **** Hydrophobized pyrogenic silica, Evonik

[0174] Comparative example 1, solution and reactive adhesive film B

[0175] * Solids here refer to all substances that are not solvents. The solvent in this context is acetone. ** 3-Trimethoxysilylpropyl methacrylate, Evonik

[0176] *** Hydrophobized pyrogenic silica, Evonik

[0177] Comparative example 2, solution and reactive adhesive film A * The term "solid" here refers to all substances that are not solvents. Acetone and cumene are considered solvents in this context.

[0178] ** 3-Trimethoxysilylpropyl methacrylate, Evonik

[0179] *** 90 wt% solution of cumene hydroperoxide in cumene, Pergan company

[0180] **** Hydrophobized pyrogenic silica, Evonik

[0181] Comparative example 2, solution and reactive adhesive film B

[0182] * The term "solid" here refers to all substances that are not solvents. Acetone is the solvent used here.

[0183] ** 3-Trimethoxysilylpropyl methacrylate, Evonik *** Hydrophobized pyrogenic silica, Evonik

[0184] Comparative example 3, solution and reactive adhesive film A Acetone and cumene are used here.

[0185] ** 3-Trimethoxysilylpropyl methacrylate, Evonik

[0186] *** 90 wt% solution of cumene hydroperoxide in cumene, Pergan company

[0187] **** Hydrophobized pyrogenic silica, Evonik, comparative example 3, solution and reactive adhesive film B

[0188] * The term "solid" here refers to all substances that are not solvents. Acetone is the solvent used here.

[0189] ** 3-Trimethoxysilylpropyl methacrylate, Evonik *** Hydrophobized pyrogenic silica, Evonik

[0190] Push-out test

[0191] The push-out test allows statements to be made about the bond strength of a double-sided adhesive product in the direction of the adhesive layer normal.

[0192] Sample preparation for the push-out test

[0193] From the reactive adhesive films A and B to be tested, each covered on both sides with a release liner, round blanks with a diameter of 21 mm are die-cut. The release liners are then removed from one side of each blank. The blanks A or B are placed precisely onto a round polycarbonate sample disc (the first substrate, the first test specimen), also with a diameter of 21 mm. The blanks now adhere to the disc. The remaining release paper is then removed from the blanks. The discs are now coated with the reactive adhesive films A or B.

[0194] The curing reaction is initiated by bringing the die-cut parts A or B, which are adhered to the "discs," into contact with the corresponding die-cut parts or components. If die-cut part A is on the "disc," die-cut part B is placed precisely onto die-cut part A. Alternatively, component B is applied thinly to die-cut part A with a brushstroke.

[0195] Once the curing reaction has started, the subsequent bonding with the second substrate must take place within a maximum of 15 minutes, as the curing reaction is now progressing.

[0196] To further prepare for the bonding, any remaining separating liners on the die-cut pieces are removed, so that the die-cut pieces are completely exposed.

[0197] Adhesive for the push-out test

[0198] The second substrate (second test specimen) is a square perforated plate made of polycarbonate, polyamide 6, or anodized aluminum. The sides are each 40 mm long. The hole is centrally located and round, with a diameter of 9 mm.

[0199] The test specimens used are available, for example, from Rocholl, 74858 Aglasterhausen, Germany. The designations of the test specimens were:

[0200] Polycarbonate: Macroform 099,

[0201] Polyamide 6: natural test specimen, manufactured by Sustaplast,

[0202] Anodized aluminum: Alloy 5005A (AIMG1), anodized E6 EV1.

[0203] The round specimens ("discs"), each equipped with a die-cutting element undergoing a curing reaction, are positioned on the perforated plate with the exposed side of the die-cutting element facing upwards, such that the center of the round specimen and the center of the hole in the perforated plate are aligned. The assembly, held together by the adhesive properties of the die-cutting elements, consisting of a square perforated plate, die-cutting element AI, die-cutting element B, die-cutting element B / die-cutting element A, die-cutting element AI / component B, or die-cutting element B / component A, and the disc, is then placed in a pneumatic pressing device. A pressing pressure of 3 bar is applied. The assembly is subjected to this pressure for 60 seconds (pressing time) at 23°C. The pressure is then released. The assembly is subsequently stored for three days at 23°C and 50% relative humidity.This process involves a gradual hardening reaction within the die-cut pieces and a gradually increasing adhesion between the die-cut pieces and the substrates (test specimens). This results in a bond with a gradual increase in strength over time. The bonded assemblies were then stored under different conditions: Storage 1: 72 hours (= 3 days) at 23 °C and 50% relative humidity; Storage 2: 72 hours (= 3 days) at 65 °C and 90% relative humidity (heat-humidification). After a 24-hour reconditioning period at 23 °C and 50% relative humidity, the push-out tests were performed.

[0204] Conducting the push-out test

[0205] A dome clamped in a tensile testing machine was used to apply pressure through the hole in the perforated plate at a constant speed of 10 mm / min, perpendicularly to the round test specimen ("disc") (i.e., parallel to the normal vector to the plane of the test specimen; centered on the hole), until the adhesive bond failed sufficiently to register a pressure drop of 50%. The pressure acting immediately before the pressure drop is the maximum pressure P. m ax. This value corresponds to the push-out value [N / mm] specified in the table. 2 All measurements were taken in an air-conditioned room at 23 °C and 50% relative humidity.

[0206] Humidity measurement performed.

[0207] Results

[0208] Push-out test

[0209]

[0210]

[0211]

[0212] * It is assumed that component B partially migrates into the adhesive film A, so that adhesive film A is also in contact with the plate. ** It is assumed that component A partially migrates into the adhesive film B, so that adhesive film B is also in contact with the plate.

[0213] Abbreviations:

[0214] PC = Polycarbonate PA = Polyamide 6

[0215] AI = Anodized aluminum

[0216] Fracture patterns:

[0217] A: Adhesive (always to polyamide or aluminum)

[0218] K: Cohesive

[0219] M: Mixed fracture (adhesive component always to polyamide or aluminum)

[0220] Discussion of the results

[0221] The reactive adhesive film or system according to the invention represents a significant improvement over the prior art with regard to the bond strength of polyamide bonds after moist heat treatment. The surprising result is that the bond strength of polyamide bonds increases significantly after moist heat treatment compared to the initial value. The results of the comparative examples show that this effect is not achieved with reactive monomers other than those selected according to the invention.

Claims

Patent claims 1. Reactive adhesive film comprising (a) a polymeric film-forming matrix, (b) at least one reactive monomer and (c) a reagent selected from an initiator, in particular a radical initiator, or an activator, characterized in that the at least one reactive monomer comprises an epoxy-functionalized acrylic ester or epoxy-functionalized methacrylic ester or an epoxy-functionalized vinyl compound.

2. Reactive adhesive film according to claim 1, characterized in that the at least one reactive monomer comprises an acrylic acid ester functionalized with one or more cycloaliphatic epoxide groups or comprises methacrylic acid esters or a vinyl compound functionalized with one or more cycloaliphatic epoxy groups.

3. Reactive adhesive film according to one of claims 1 or 2, characterized in that the at least one reactive monomer comprises 3,4-epoxycyclohexyl methyl acrylate (CAS No.: 64630-63-3) or 3,4-epoxycyclohexyl methyl methacrylate (CAS No.: 82428-30-6) or 1,2-epoxy-4-vinylcyclohexane (CAS No.: 106-86-5).

4. Reactive adhesive film according to one of the preceding claims, characterized in that the polymeric film-forming matrix comprises a thermoplastic polymer, preferably a thermoplastic polyurethane.

5. Reactive adhesive film according to one of the preceding claims, characterized in that the radical initiator comprises a peroxide, preferably a hydroperoxide, particularly preferably diisopropylbenzene hydroperoxide.

6. Reactive adhesive film according to one of the preceding claims, characterized in that the activator comprises a dihydropyridine derivative or a transition metal complex, preferably a transition metal phthalocyanine complex, particularly preferably iron(II) phthalocyanine.

7. Reactive adhesive film according to one of the preceding claims, characterized in that it has adhesive properties.

8. Reactive adhesive film according to any one of the preceding claims, comprising (I) 10 to 90 wt.% polymeric film-forming matrix, 10 to 90 wt.% at least one reactive monomer and 1 to 10 wt.% radical initiator, preferably 20 to 50 wt.% polymeric film-forming matrix, 40 to 70 wt.% at least one reactive monomer and 2 to 8 wt.% radical initiator; or (II) 10 to 90 wt. % polymeric film-forming matrix, 10 to 90 wt. % of at least one reactive monomer and greater than 0 to 10 wt. % activator, preferably 20 to 50 wt. % polymeric film-forming matrix, 40 to 70 wt. % of at least one reactive monomer and 0.1 to 5 wt. % activator.

9. Reactive adhesive film system comprising two reactive adhesive films according to one of the preceding claims, characterized in that the first reactive adhesive film comprises a radical initiator and the second reactive adhesive film comprises an activator.

10. Reactive adhesive film system comprising two or more reactive adhesive films according to any one of claims 1 to 8, characterized in that a first reactive adhesive film comprises a radical initiator and a second reactive adhesive film comprises an activator and these two reactive adhesive films are present alternately.

11. Reactive adhesive film system according to claim 9 or 10, comprising further films, layers, adhesives, carriers, release paper and / or release liner.

12. Use of a reactive adhesive film according to one of claims 1 to 8 and / or a reactive adhesive film system according to one of claims 9 to 11 for bonding materials made of plastic, in particular polyamide and polycarbonate, and metal, in particular aluminum.

13. Method for producing a reactive adhesive film according to any one of claims 1 to 8, wherein the method comprises the following steps:

1. Dissolving and / or finely dispersing the ingredients in one or more solvent(s) and / or water, 2. Mixing the dissolved or finely dispersed ingredients, 3. Coating a release liner or paper, a backing material or an adhesive with the mixture of dissolved or dispersed ingredients according to step 2, 4. Evaporation of the solvent and / or water and 5. Optionally, winding the reactive adhesive film into a roll, the ingredients comprising (a) a polymeric film-forming matrix, (b) at least one reactive monomer, (c) a reagent selected from an initiator, in particular a radical initiator, or an activator, and optionally further additives and / or excipients.

14. Kit for providing a two-component adhesive film system, comprising (i) at least one first reactive adhesive film according to any one of claims 1 to 8 comprising a radical initiator, and (ii) at least one second reactive adhesive film according to any one of claims 1 to 8, comprising an activator.

15. Composite body joined by the reactive adhesive film according to any one of claims 1 to 8, the reactive adhesive film system according to any one of claims 9 to 11 or by the kit according to claim 14.