Intelligent classifier equipment for flat glass and plates in general, its integrated system and its method of operation
Patent Information
- Application Number
- BR102024014063
- Authority / Receiving Office
- BR · BR
- Patent Type
- Patents
- Current Assignee / Owner
- Publication Date
- 2026-09-15
Smart Images
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Description
1 / 18 DESCRIPTIVE REPORT “INTELLIGENT CLASSIFICATION EQUIPMENT FOR FLAT GLASS AND PLATES IN GENERAL, ITS INTEGRATED SYSTEM AND ITS METHOD OF OPERATION” Technical field
[001] This patent application relates to a sorting-type device for storing, transporting and handling solid plates in general, such as acrylic, MDF and other plates, but especially flat glass plates. It also relates to the integrated system of the equipment for managing and controlling the operations involved, as well as the method of operation permitted by this integration of sorting equipment and management system.
[002] This is an innovative model of sorting equipment developed to optimize the handling process of flat plates in industrial environments. This equipment is designed to meet the needs of the plate manufacturing and handling industry, especially the glass industry, including glass, acrylic, MDF and other factories, glass and plate processing companies in general, and other establishments that handle large quantities of glass or other flat materials of different sizes and thicknesses.
[003] With a robust structure and the incorporation of advanced technologies, the classifier provides an efficient and safe solution for the storage, transport and handling of plates. Its construction allows multiple plates to be accommodated in an organized manner, facilitating access and movement of materials, the Petition 870240057920, dated 09 / 07 / 2024, page 6 / 44 2 / 18 which is essential for industrial operations that require high precision and care in handling materials.
[004] In addition to its storage capacity, the intelligent sorter is equipped with digital control systems and visual indicators that assist in inventory management and workflow optimization. The use of sensors, indicator lights and a digital control panel ensures that operators can monitor and control the status of each solid plate in real time, minimizing error and increasing operational efficiency.
[005] The application of this intelligent classifier extends to various sectors that demand the safe and efficient handling of flat plates, including civil construction, furniture and decoration production, window and door manufacturing, and other related industries. Its introduction into the work environment improves organization and safety, in addition to significantly contributing to the reduction of operational time and costs, making it an indispensable tool for any company seeking excellence in the handling of flat plates. State of the art
[006] Currently, the equipment used for the storage, transport, and handling of flat glass sheets in industrial environments is mostly constructed with robust metal structures that provide support for large sheets. This equipment generally has a flat base with several vertical or inclined supports, allowing the insertion and organization of the glass sheets in rows. Casters, usually installed on the bases of the equipment, allow movement within factories or work areas. Petition 870240057920, dated 09 / 07 / 2024, page 7 / 44 3 / 18
[007] To exemplify the above matter, document BR 202018015282-9 can be cited, which requests a trestle-type equipment for supporting and transporting glass plates. Said trestle having two central columns formed by lateral legs in the shape of an A, fixed in support feet and joined together by a lower bracing stringer.
[008] Also cited will be document WO2005105541A1 which, in free translation, defines glass sheet handling equipment comprising a wheeled cart having a vertical support axle for a selected position and at least two vacuum grippers mounted on the cart for engaging the glass sheet in offset positions in the direction of height.
[009] In any case, it is known that conventional models of these glass plate sorting equipment have a relatively simple construction, lacking advanced monitoring and control technologies. These devices are designed to support the weight of the plates and facilitate their transport, but are devoid of automated or intelligent systems that could offer additional functionalities to optimize the handling and storage process. [ 01 0 ] The equipment currently available has a structure for the placement of glass plates, but this is done by simply fitting them together, without any safety or locking system. The absence of insertion or locking aids for the plates leads to them slipping or falling during storage or transport, representing a danger to operators and potential material damage. Petition 870240057920, dated 09 / 07 / 2024, page 8 / 44 4 / 18
[011] Traditional equipment is not equipped with sensors or digital systems to monitor the occupancy and status of glass plates, which hinders efficient inventory management and traceability of stored plates.
[012] The lack of visual or audible indicators makes it difficult to quickly identify the status of each board, making the handling process more prone to human error.
[013] The lack of auxiliary components, such as safety stops, plate insertion aids, integrated operating system, visual or audible indicators, etc., hinders the safe and efficient handling of the plates, increasing the physical workload for operators.
[014] Furthermore, it is seen that traditional classifiers lack status indicators in the plate allocation slots, as it is currently impossible to have a clear and immediate view of storage conditions, which hinders the efficient control and organization of materials.
[015] Likewise, never before has equipment been seen working through an integrated system that allows autonomous and safe actions for a precise and modern method of handling boards in a factory environment. Objectives of the invention:
[016] Aiming to solve the problems of the prior art mentioned above, the inventor proposes a sorting equipment for storing and handling flat and solid plates, such as glass plates or plates of other material, which incorporates a robust structure with efficient locking mechanisms, monitoring sensors, visual and audible indicators, integrated system, Petition 870240057920, dated 09 / 07 / 2024, page 9 / 44 5 / 18 Digital connectivity with ERP systems and an intuitive control panel. These innovations increase security, operational efficiency, and accuracy in inventory management, offering an advanced and adaptable solution for the industry. Description of the figures
[017] Explained briefly up to this point, the invention will now be detailed through the attached figures, of which: Figure 1 - illustrates the intelligent sorting equipment in isometric view; Figure 2 - illustrates the equipment in a side view; Figure 3 - rendered image of the equipment in isometric view; Figure 4 - Rendered detail view, showing the lower portion of the classifier equipment, where the base supports the plate with channels, each containing a limit switch sensor, illustrated in Detail A; Figure 5 - detailed view of the front portion of the equipment base, showing the tilting roller in its lowered position; Figure 6 - detailed view according to the previous figure, showing the tilting roller in its raised position, held in position by the parrot beak type lock; Figure 7 - detailed view of the latch that holds the roller in the raised position, which serves as a stop for the plates; Figure 8 - Sequence of two images illustrating the introduction and placement of a plate, in this case a glass plate, in a Petition 870240057920, dated 09 / 07 / 2024, page 10 / 44 6 / 18 of the equipment's available slots; Figure 9 illustrates the equipment in use, with the boards being stored and / or handled, aided by the visual indication of the base LEDs, as seen in Detail B. Detailed description of the invention
[018] In accordance with the attached figures, the “INTELLIGENT CLASSIFICATION EQUIPMENT FOR FLAT GLASS AND PLATES IN GENERAL, ITS INTEGRATED SYSTEM AND ITS METHOD OF OPERATION” reveals a classification type equipment ( 1) for storage, transport and handling of flat plates (V) such as glass, acrylic, MDF or other plates, in industrial environments. [01 9] The classifier equipment (1) consists of a robust frame-type structure made of metal profiles, preferably steel, composed of a flat base (2) equipped with four casters (3) located at the lower ends of the frame. These casters (3) are made of resistant material, such as rubber or polyurethane, and allow smooth movement of the equipment. Two of the casters (3) have locking mechanisms that keep the equipment (1) stable during loading and unloading operations. From the flat base (2) rises a rear vertical wall (4) of the rectangular frame type to support the structure, formed by a pair of vertical profiles interconnected by an upper bar (4a) and an intermediate bar (4b), further down from the first. Interconnecting the base (2) and the rear wall (4), metal profiles form the side walls (5) of the equipment (1), which are opposed, being free of a wall. Petition 870240057920, dated 09 / 07 / 2024, p. 11 / 44 7 / 18 front, that is, open at the front for insertion and removal of plates (V).
[020] The flat base (2) of the equipment (1) supports a support plate (6) with the upper surface molded to form a pattern of several identical and equidistant longitudinal channels (6a), each with sufficient width to receive the edge of a flat plate (V). The support plate (6) preferably has between 24 and 100 channels (6a) or slots. [02 1] From the upper bar (4a) of the rear wall (4) extends a pair of inclined metal profiles (7), opposed, supported on the bars of the side walls (5) and extending to the front portion of the flat base (2) where they are fixed. Between these inclined metal profiles (7) are arranged, at the same inclination, several metal tubes (8a) equidistant and coincident with the channels (6a) of the support plate (6), where they are fixed. This pattern of metal tubes (8a) forms an inclined grid for the introduction of flat plates (V), said tubes (8a) being fixed to the upper bar (4a) of the rear wall (4). A second set of metal tubes (8b), positioned coincident with the previous ones (8a), also extend from the support plate (6) and extend to the intermediate bar (4b) of the rear wall (4).Thus, with the first and second sets of tubes (8a and 8b), two coincident grids are formed and arranged in a V shape which will serve as double support (one upper and one lower) for the plates (V) inserted in the channels (6a).
[022] The front end of the flat base (2) supports a rolling cylinder, or auxiliary roller (9), preferably covered with a rubber sleeve and arranged to assist insertion and removal. Petition 870240057920, dated 09 / 07 / 2024, page 12 / 44 8 / 18 of the flat plates (V) in an easy and sliding manner. Said roller (9) is tiltable by means of opposing shafts in bearings, fixed to the base (2), so as to allow it to assume a lowered position, where it remains aligned with the front of the base (2), and a raised position, where it remains raised at 90° above the front portion of the base (2). The roller (9) has, on one of its sides, a fixed latch (9a) coinciding with an automatic parrot beak type lock (9b) welded to one of the inclined profiles (7). This automatic locking system ensures that the roller (9) remains in the raised position, serving as a safety stop for the plates (V).
[023] On the front portion, the flat base (2) adopts a ruler or strip of indicator LEDs (10), positioned in alignment so as to maintain an RGB LED for each channel (6a) of the support plate (6). That is, in front of each channel (6a) there is an RGB type indicator LED (10) to provide luminous and colored visual indication of the status of each plate (V) or each space available for them.
[024] On the rear wall (4), more precisely on the upper bar (4a), a signaling mast (11) is fixed, at the end of which are arranged audible and visual warnings (12), in addition to an identification plate (13) of the equipment with two or more characters and applied to provide the name or unique identification number of each unit of the equipment (1), in order to facilitate the individual identification of each unit. The luminous warning (12) has a green and a red light or signal.
[025] The equipment (1) also adopts, preferably on one of the side walls (5), a tablet or digital control panel (14) with LCD touchscreen display and WiFi connection. Said control panel (14) serves as a user interface for the control system. Petition 870240057920, dated 09 / 07 / 2024, page 13 / 44 9 / 18 digital display of the equipment (1), allowing control of operations through an intuitive application with the system's functionalities. This control panel (14) uses the MQTT protocol for efficient and secure communication between the classifier equipment system (1) and a central server, for real-time integration and coordination of flat plate handling operation data (V). The software or application displays, in its interface, a graphical layout of the slots or storage spaces in the equipment (1), identifying and controlling the indicator lights (10), the signaling mast (11), and the sensors to determine and monitor the classifier's (1) occupancy by the plates (V) and their status, assisting in inventory accuracy. The software is also capable of integration with enterprise resource planning (ERP) systems through dedicated APIs, providing efficient synchronization of operational data with corporate systems.
[026] Each channel (6a) is fitted with a limit switch sensor (15) for automatic identification of the allocation and presence of a flat plate (V) in the respective space. The sensor (15) is preferably 60mm long and bent specifically for this function. The sensor (15) may also be a capacitive sensor or another type of sensor capable of identifying the presence and position of the plate (V) in the equipment (1). The sensors work in conjunction with the equipment software (1) and the indicator LEDs (10) to signal the presence or availability of flat plate (V) storage and to automatically identify the presence, insertion and removal of the plate (V) from a slot. Petition 870240057920, dated 09 / 07 / 2024, page 14 / 44 10 / 18
[027] The control panel or tablet (14) of the equipment (1) is preferably provided with an integrated digital camera to photograph the operation and the operator when necessary.
[028] Finally, the equipment (1) has a rechargeable battery with an autonomy of 11 hours, in order to maximize productivity without the need for frequent recharging during the workday. Said battery and other electronic components are hidden and protected in a side cabinet (16) attached to the equipment (1).
[029] Also provided in the present invention is a model variation of the equipment (1) of the fixed type, i.e., without lower casters and used as a support unit. In this fixed model, the battery may optionally be dispensed with, the fixed unit of the equipment (1) being connected directly to the 12V mains power supply, using a 10V / 220V input transformer source. Integrated digital system:
[030] The digital system integrated into the equipment is provided to allow control and management of both the equipment (1) and the handling and transport operations of the plates (V) in an industrial environment.
[031] The system is designed to perform the identification and registration of each unit of equipment (1), allowing its recognition as an individual unit and its essential characteristics for operations such as the number of slots in the unit, the unit's classification as mobile or fixed, and promoting its integration into the system as a unit added to the respective industrial environment.
[032] The system designed for the equipment (1) operates from the cutting stage of the flat plates (V) to the exit of the plates (V) from Petition 870240057920, dated 09 / 07 / 2024, page 15 / 44 11 / 18 factory environment for its distribution. Therefore, the system will be described here along with its functionality in operational steps, in order to exemplify its tools and allow its understanding as an integrated and intelligent control and management tool.
[033] The system features a simple and intuitive user interface, which allows the operator to assign a piece of equipment (1) to a specific customer, a specific operation, a specific set of plates, or any other characteristic relating equipment (1) to plates (V) in relation to their destinations, types, or identification groups. For example, the operator may assign a piece of equipment (1) to a specific customer so that all plates (V) manufactured for this customer are arranged in the same equipment unit (1) to facilitate the flow of the operation. Another example is to assign a piece of equipment (1) to a specific size of plates (V) in order to separate the plates by size into different sorting equipment (1). Obviously, as mentioned, these assignments may vary depending on the internal logistics of the factory environment.This system tool therefore allows you to define specific actions for each unit of equipment (1) purchased.
[034] The system is provided with the ability to autonomously activate and control the visual and audible warning (12) and the indicator LEDs (10) of each equipment unit (1) according to its individual identification, in addition to the ability to act autonomously in the application displayed on the unit's control panel (14) and in the activation of its digital camera. Petition 870240057920, dated 09 / 07 / 2024, page 16 / 44 12 / 18
[035] The system is provided with the ability to identify the presence and absence of a plate (V) in a channel or slot (6a) of the equipment (1) by action of the sensors (15) and to control the individual indicator LEDs (10) of each slot (6a) according to the information received from these sensors (15). This control of the indicator LEDs (10) includes setting the LED color, turning on, turning off and flashing.
[036] The system is provided with QR code generation and reading tools, used to identify the different flat plates (V) to be handled and transported in the respective industrial environment. This tool is designed to allow the rapid identification of each flat plate (V) and its assignment to a sorting equipment unit (1) according to its individual identification and its respective slots (6a) in case of availability or unavailability.
[037] The system is provided with the ability to autonomously define a free and specific ordering of the parts (V) already identified by the system. This autonomous ordering may be a selectable option for the operator. This autonomous ordering may be an ordering by plate size (V), by machining priority or any other order predefined in the system.
[038] The system is provided with autonomous layout generation capability with plate positioning configuration (V) in layout designed for ovens or other equipment included in the operation, displaying a graphical representation of the part positioning layout defined from the parts already identified by the system and positioned in the available equipment units (1). Petition 870240057920, dated 09 / 07 / 2024, page 17 / 44 13 / 18
[039] The system user interface is provided with accessible menus and screens to display parts inventory, priority itinerary, registered procedures, alerts and messages. Operating method:
[040] The equipment (1) and its integrated digital system promote advanced and manageable, intelligent and autonomous operation for handling and transporting flat plates (V) in a factory environment in an integrated manner.
[041] For the start of operations, the equipment units (1) must be properly registered in the system, with each being assigned the specific functions or determinations in accordance with the logistics of the industry responsible for the operation.
[042] As illustrated in figure 10, after the cutting stage of the plates, each plate (V) receives a label (E) with a unique identification QR code, containing specific information about the plate (V) such as size, material, customer, dates, dimensions, destination, etc.
[043] The operator then reads the QR code on one of the plates (V), where the system identifies which equipment (1) should receive this plate (V) according to the pre-established designations, activating the green warning light (12) on the respective equipment (1), signaling to the operator its position as illustrated in figure 11, in addition to automatically identifying all available slots or channels (6a) of this equipment (1) by information from the sensors (15), activating the respective indicator LEDs (10) with green light {or another predefined color}.
[044] When inserting the board (V) into one of the available slots (6a), the sensor (15) of the respective slot (6a) detects the presence of a board (V), where the system can turn off or change the color {to red, Petition 870240057920, dated 09 / 07 / 2024, p. 18 / 44 14 / 18 for example} of the respective indicator LED (10) in order to signal receipt. This action is recorded by the system, which links the respective plate (V) and its data identified by QRcode to the respective channel or slot (6a), where the system then knows exactly where that plate unit (V) is located, allowing its location and management in subsequent operations.
[045] In a plate handling step (V), for example when choosing a plate (V) for lapping, the operator can activate the priority order, where the system will identify the priority plates (V) to be worked on. Thus, the system will activate the green warning light (12) on the equipment (1) containing the priority plate (V) and will activate the indicator LED (10) of the respective slot (6a) where the priority plate (V) is located, ensuring an efficient flow in the operation processes. The indicator LED (10) of the searched plate (V) may light up or flash in green or another color predefined for this type of indication. [ 04 6 ] In this hypothetical lapping process exemplified above, when using a bilateral lapping machine, for example, the operator can choose in the system the indication of plates (V) by size order or other measurement, where the system will orderly indicate the equipment ( 1 ) and referred slots (6a) for removing the plates (V) in ascending or descending order of size or other measurement. This action facilitates and speeds up lapping in bilateral lapping machines, generating fewer unnecessary movements, avoiding frequent machine adjustments and ensuring maximum productivity.
[047] In processes using furnace-type equipment (FO), where the space for positioning the glass plates (V) is limited, the operator may request a plate layout (V) for Petition 870240057920, dated 09 / 07 / 2024, p. 19 / 44 15 / 18 furnace process, where the system will autonomously define a specific layout (LE) according to the plates (V) previously identified and positioned in the equipment (1) and which are in a state of waiting for processing in the furnace. In this condition, as illustrated in figure 12, the system will identify and signal in an orderly and sequential manner each piece of equipment (1) and each slot (6a) that contains the plate (V) that can fit into the specific layout (LE), directing the operator to the orderly, sequential and correct positioning of the plates (V) on the furnace's operating surface (FO).
[048] At any point during operation, if a board (V) is inserted into the wrong slot (6a) or into the wrong equipment (1) other than that indicated by the system, the system activates the red audible and visual alert (12) on the respective equipment (1), signaling the operator to repeat the operation. The alert is only stopped when the board (V) is removed.
[049] At any point during the operation, if the board (V) is removed from the wrong slot (6a) other than the one indicated by the system, the system activates the audible and visual alert (12) in red on the respective equipment (1), signaling the operator to repeat the operation. The alert is only stopped when the board (V) is reinserted into the respective slot (6a).
[050] At any time during the operation, but preferably when there is a positioning error or removal of plates (V) that may trigger the audible and visual alerts (12), the system activates the digital camera of the tablet (14) of the equipment (1) to record a photograph of the operation and the operator performing it, allowing for their later identification. Petition 870240057920, dated 09 / 07 / 2024, page 20 / 44 16 / 18
[051] At any stage of internal processing in this factory environment or at the shipping stage, i.e., the stage of sending the boards to an external customer or industry, the actions defined so far will be applied, where the operator selects in the system the stage that needs to be completed and the system responds with the precise and ordered location and indication of each piece of equipment (1) and board (V) to be used (inserted or removed). Technical comments:
[052] The invention represents a significant advance in the field of materials handling for the flat plate industry (V), due to its ability to integrate several advanced technologies into a single robust and adaptable solution, which provides tangible improvements in terms of operational efficiency, workplace safety and inventory management.
[053] The automatic tilting and locking system of the roller (9), with fixed lock (9a) and parrot beak type lock (9b), ensures that the plates (V) are inserted more easily and securely into the channels (6a) and ensures that they remain firmly in place during transport, preventing slippage and falls.
[054] Each channel (6a) equipped with limit switch type sensors (15) automatically detects the presence of plates (V), facilitating real-time inventory monitoring and control.
[055] The presence of LED indicators (10) in each channel (6a) provides a clear and immediate visualization of the status of the flat plates (V), indicating whether the channel is occupied or available, indicating to the operator which channel (6a) will be used for the plates in their domain, indicating positioning errors or Petition 870240057920, dated 09 / 07 / 2024, page 21 / 44 17 / 18 impossibility of using the slot, among other possible indications within the wide use of LED indicators (10).
[056] The roller (9) at the front end of the base (2) facilitates the insertion and removal of the plates (V) in a sliding manner, reducing the physical effort required for these operations.
[057] The control panel (14) with touchscreen LCD display and WiFi connectivity allows intuitive management of equipment operations (1), providing a user-friendly interface. In addition, the use of the MQTT protocol for efficient and secure communication, together with the ability to integrate with enterprise resource planning (ERP) systems via dedicated APIs, ensures the synchronization of operational data with corporate systems, optimizing inventory management and production processes, as well as allowing real-time remote management of all operations performed with the equipment.
[058] The classifier software (1), integrated into the control panel and sensors, offers a graphical layout of the storage slots, allowing precise identification of classifier occupancy and plate status (V).
[059] The visual and audible indicators (12) on the signal mast (11), together with the individual identification plate (13), provide real-time status information, facilitating quick and informed decision-making.
[060] The battery with 1 hour autonomy maximizes productivity, allowing continuous use of the equipment (1) without the need for frequent recharging, which is essential for intensive work shifts. [06 1] In addition to the technical innovations applied to the equipment ( 1 ), the integrated system that controls and manages it promotes a method of Petition 870240057920, dated 09 / 07 / 2024, page 22 / 44 18 / 18 fast, efficient and error-free operation, with advantages never seen before for this type of equipment or operation.
[062] With such characteristics and advantages, the classifying equipment (1) described here surpasses conventional models in several aspects, such as: • Increased safety thanks to the caster locking mechanisms and the automatic locking system for the plates; • Incorporation of advanced digital monitoring and control technologies that are not present in traditional equipment; • It facilitates inventory handling and management with sensors and visual indicators, whereas conventional models rely entirely on manual intervention; • Ability to integrate with enterprise management systems, something nonexistent in traditional equipment, promoting more efficient and synchronized inventory management; • Long-lasting rechargeable battery, unlike many traditional devices that do not have electrical power.
[063] In summary, this classifier equipment (1) offers substantial improvements in terms of safety, efficiency, ease of use and technological integration, making it a superior solution and more adaptable to the demands of the modern sheet and flat plate industry. Petition 870240057920, dated 09 / 07 / 2024, p. 23 / 44 1 / 8 Petition 870240057920, dated 09 / 07 / 2024, pp. 33 / 44 2 / 8 Petition 870240057920, dated 09 / 07 / 2024, pp. 34 / 44 3 / 8 FIG. 3 Petition 870240057920, dated 09 / 07 / 2024, pp. 35 / 44 4 / 8 FIG. 4 FIG. 7 Petition 870240057920, dated 09 / 07 / 2024, pp. 36 / 44 5 / 8 Petition 870240057920, dated 09 / 07 / 2024, pp. 37 / 44 6 / 8 DET. B Petition 870240057920, dated 09 / 07 / 2024, pages 38 / 44 7 / 8 Petition 870240057920, dated 09 / 07 / 2024, pages 39 / 44 8 / 8 Petition 870240057920, dated 09 / 07 / 2024, pages 40 / 44 1 / 18 DESCRIPTIVE REPORT “INTELLIGENT CLASSIFICATION EQUIPMENT FOR FLAT GLASS AND PLATES IN GENERAL, ITS INTEGRATED SYSTEM AND ITS METHOD OF OPERATION” Technical field
[001] This patent application relates to a sorting-type device for storing, transporting and handling solid plates in general, such as acrylic, MDF and other plates, but especially flat glass plates. It also relates to the integrated system of the equipment for managing and controlling the operations involved, as well as the method of operation permitted by this integration of sorting equipment and management system.
[002] This is an innovative model of sorting equipment developed to optimize the handling process of flat plates in industrial environments. This equipment is designed to meet the needs of the plate manufacturing and handling industry, especially the glass industry, including glass, acrylic, MDF and other factories, glass and plate processing companies in general, and other establishments that handle large quantities of glass or other flat materials of different sizes and thicknesses.
[003] With a robust structure and the incorporation of advanced technologies, the classifier provides an efficient and safe solution for the storage, transport and handling of plates. Its construction allows multiple plates to be accommodated in an organized manner, facilitating access and movement of materials, the Petition 870240057920, dated 09 / 07 / 2024, page 6 / 44 2 / 18 which is essential for industrial operations that require high precision and care in handling materials.
[004] In addition to its storage capacity, the intelligent sorter is equipped with digital control systems and visual indicators that assist in inventory management and workflow optimization. The use of sensors, indicator lights and a digital control panel ensures that operators can monitor and control the status of each solid plate in real time, minimizing error and increasing operational efficiency.
[005] The application of this intelligent classifier extends to various sectors that demand the safe and efficient handling of flat plates, including civil construction, furniture and decoration production, window and door manufacturing, and other related industries. Its introduction into the work environment improves organization and safety, in addition to significantly contributing to the reduction of operational time and costs, making it an indispensable tool for any company seeking excellence in the handling of flat plates. State of the art
[006] Currently, the equipment used for the storage, transport, and handling of flat glass sheets in industrial environments is mostly constructed with robust metal structures that provide support for large sheets. This equipment generally has a flat base with several vertical or inclined supports, allowing the insertion and organization of the glass sheets in rows. Casters, usually installed on the bases of the equipment, allow movement within factories or work areas. Petition 870240057920, dated 09 / 07 / 2024, page 7 / 44 3 / 18
[007] To exemplify the above matter, document BR 202018015282-9 can be cited, which requests a trestle-type equipment for supporting and transporting glass plates. Said trestle having two central columns formed by lateral legs in the shape of an A, fixed in support feet and joined together by a lower bracing stringer.
[008] Also cited will be document WO2005105541A1 which, in free translation, defines glass sheet handling equipment comprising a wheeled cart having a vertical support axle for a selected position and at least two vacuum grippers mounted on the cart for engaging the glass sheet in offset positions in the direction of height.
[009] In any case, it is known that conventional models of these glass plate sorting equipment have a relatively simple construction, lacking advanced monitoring and control technologies. These devices are designed to support the weight of the plates and facilitate their transport, but are devoid of automated or intelligent systems that could offer additional functionalities to optimize the handling and storage process. [ 01 0 ] The equipment currently available has a structure for the placement of glass plates, but this is done by simply fitting them together, without any safety or locking system. The absence of insertion or locking aids for the plates leads to them slipping or falling during storage or transport, representing a danger to operators and potential material damage. Petition 870240057920, dated 09 / 07 / 2024, page 8 / 44 4 / 18
[011] Traditional equipment is not equipped with sensors or digital systems to monitor the occupancy and status of glass plates, which hinders efficient inventory management and traceability of stored plates.
[012] The lack of visual or audible indicators makes it difficult to quickly identify the status of each board, making the handling process more prone to human error.
[013] The lack of auxiliary components, such as safety stops, plate insertion aids, integrated operating system, visual or audible indicators, etc., hinders the safe and efficient handling of the plates, increasing the physical workload for operators.
[014] Furthermore, it is seen that traditional classifiers lack status indicators in the plate allocation slots, as it is currently impossible to have a clear and immediate view of storage conditions, which hinders the efficient control and organization of materials.
[015] Likewise, never before has equipment been seen working through an integrated system that allows autonomous and safe actions for a precise and modern method of handling boards in a factory environment. Objectives of the invention:
[016] Aiming to solve the problems of the prior art mentioned above, the inventor proposes a sorting equipment for storing and handling flat and solid plates, such as glass plates or plates of other material, which incorporates a robust structure with efficient locking mechanisms, monitoring sensors, visual and audible indicators, integrated system, Petition 870240057920, dated 09 / 07 / 2024, page 9 / 44 5 / 18 Digital connectivity with ERP systems and an intuitive control panel. These innovations increase security, operational efficiency, and accuracy in inventory management, offering an advanced and adaptable solution for the industry. Description of the figures
[017] Explained briefly up to this point, the invention will now be detailed through the attached figures, of which: Figure 1 - illustrates the intelligent sorting equipment in isometric view; Figure 2 - illustrates the equipment in a side view; Figure 3 - rendered image of the equipment in isometric view; Figure 4 - Rendered detail view, showing the lower portion of the classifier equipment, where the base supports the plate with channels, each containing a limit switch sensor, illustrated in Detail A; Figure 5 - detailed view of the front portion of the equipment base, showing the tilting roller in its lowered position; Figure 6 - detailed view according to the previous figure, showing the tilting roller in its raised position, held in position by the parrot beak type lock; Figure 7 - detailed view of the latch that holds the roller in the raised position, which serves as a stop for the plates; Figure 8 - Sequence of two images illustrating the introduction and placement of a plate, in this case a glass plate, in a Petition 870240057920, dated 09 / 07 / 2024, page 10 / 44 6 / 18 of the equipment's available slots; Figure 9 illustrates the equipment in use, with the boards being stored and / or handled, aided by the visual indication of the base LEDs, as seen in Detail B. Detailed description of the invention
[018] In accordance with the attached figures, the “INTELLIGENT CLASSIFICATION EQUIPMENT FOR FLAT GLASS AND PLATES IN GENERAL, ITS INTEGRATED SYSTEM AND ITS METHOD OF OPERATION” reveals a classification type equipment ( 1) for storage, transport and handling of flat plates (V) such as glass, acrylic, MDF or other plates, in industrial environments. [01 9] The classifier equipment (1) consists of a robust frame-type structure made of metal profiles, preferably steel, composed of a flat base (2) equipped with four casters (3) located at the lower ends of the frame. These casters (3) are made of resistant material, such as rubber or polyurethane, and allow smooth movement of the equipment. Two of the casters (3) have locking mechanisms that keep the equipment (1) stable during loading and unloading operations. From the flat base (2) rises a rear vertical wall (4) of the rectangular frame type to support the structure, formed by a pair of vertical profiles interconnected by an upper bar (4a) and an intermediate bar (4b), further down from the first. Interconnecting the base (2) and the rear wall (4), metal profiles form the side walls (5) of the equipment (1), which are opposed, being free of a wall. Petition 870240057920, dated 09 / 07 / 2024, p. 11 / 44 7 / 18 front, that is, open at the front for insertion and removal of plates (V).
[020] The flat base (2) of the equipment (1) supports a support plate (6) with the upper surface molded to form a pattern of several identical and equidistant longitudinal channels (6a), each with sufficient width to receive the edge of a flat plate (V). The support plate (6) preferably has between 24 and 100 channels (6a) or slots. [02 1] From the upper bar (4a) of the rear wall (4) extends a pair of inclined metal profiles (7), opposed, supported on the bars of the side walls (5) and extending to the front portion of the flat base (2) where they are fixed. Between these inclined metal profiles (7) are arranged, at the same inclination, several metal tubes (8a) equidistant and coincident with the channels (6a) of the support plate (6), where they are fixed. This pattern of metal tubes (8a) forms an inclined grid for the introduction of flat plates (V), said tubes (8a) being fixed to the upper bar (4a) of the rear wall (4). A second set of metal tubes (8b), positioned coincident with the previous ones (8a), also extend from the support plate (6) and extend to the intermediate bar (4b) of the rear wall (4).Thus, with the first and second sets of tubes (8a and 8b), two coincident grids are formed and arranged in a V shape which will serve as double support (one upper and one lower) for the plates (V) inserted in the channels (6a).
[022] The front end of the flat base (2) supports a rolling cylinder, or auxiliary roller (9), preferably covered with a rubber sleeve and arranged to assist insertion and removal. Petition 870240057920, dated 09 / 07 / 2024, page 12 / 44 8 / 18 of the flat plates (V) in an easy and sliding manner. Said roller (9) is tiltable by means of opposing shafts in bearings, fixed to the base (2), so as to allow it to assume a lowered position, where it remains aligned with the front of the base (2), and a raised position, where it remains raised at 90° above the front portion of the base (2). The roller (9) has, on one of its sides, a fixed latch (9a) coinciding with an automatic parrot beak type lock (9b) welded to one of the inclined profiles (7). This automatic locking system ensures that the roller (9) remains in the raised position, serving as a safety stop for the plates (V).
[023] On the front portion, the flat base (2) adopts a ruler or strip of indicator LEDs (10), positioned in alignment so as to maintain an RGB LED for each channel (6a) of the support plate (6). That is, in front of each channel (6a) there is an RGB type indicator LED (10) to provide luminous and colored visual indication of the status of each plate (V) or each space available for them.
[024] On the rear wall (4), more precisely on the upper bar (4a), a signaling mast (11) is fixed, at the end of which are arranged audible and visual warnings (12), in addition to an identification plate (13) of the equipment with two or more characters and applied to provide the name or unique identification number of each unit of the equipment (1), in order to facilitate the individual identification of each unit. The luminous warning (12) has a green and a red light or signal.
[025] The equipment (1) also adopts, preferably on one of the side walls (5), a tablet or digital control panel (14) with LCD touchscreen display and WiFi connection. Said control panel (14) serves as a user interface for the control system. Petition 870240057920, dated 09 / 07 / 2024, page 13 / 44 9 / 18 digital display of the equipment (1), allowing control of operations through an intuitive application with the system's functionalities. This control panel (14) uses the MQTT protocol for efficient and secure communication between the classifier equipment system (1) and a central server, for real-time integration and coordination of flat plate handling operation data (V). The software or application displays, in its interface, a graphical layout of the slots or storage spaces in the equipment (1), identifying and controlling the indicator lights (10), the signaling mast (11), and the sensors to determine and monitor the classifier's (1) occupancy by the plates (V) and their status, assisting in inventory accuracy. The software is also capable of integration with enterprise resource planning (ERP) systems through dedicated APIs, providing efficient synchronization of operational data with corporate systems.
[026] Each channel (6a) is fitted with a limit switch sensor (15) for automatic identification of the allocation and presence of a flat plate (V) in the respective space. The sensor (15) is preferably 60mm long and bent specifically for this function. The sensor (15) may also be a capacitive sensor or another type of sensor capable of identifying the presence and position of the plate (V) in the equipment (1). The sensors work in conjunction with the equipment software (1) and the indicator LEDs (10) to signal the presence or availability of flat plate (V) storage and to automatically identify the presence, insertion and removal of the plate (V) from a slot. Petition 870240057920, dated 09 / 07 / 2024, page 14 / 44 10 / 18
[027] The control panel or tablet (14) of the equipment (1) is preferably provided with an integrated digital camera to photograph the operation and the operator when necessary.
[028] Finally, the equipment (1) has a rechargeable battery with an autonomy of 11 hours, in order to maximize productivity without the need for frequent recharging during the workday. Said battery and other electronic components are hidden and protected in a side cabinet (16) attached to the equipment (1).
[029] Also provided in the present invention is a model variation of the equipment (1) of the fixed type, i.e., without lower casters and used as a support unit. In this fixed model, the battery may optionally be dispensed with, the fixed unit of the equipment (1) being connected directly to the 12V mains power supply, using a 10V / 220V input transformer source. Integrated digital system:
[030] The digital system integrated into the equipment is provided to allow control and management of both the equipment (1) and the handling and transport operations of the plates (V) in an industrial environment.
[031] The system is designed to perform the identification and registration of each unit of equipment (1), allowing its recognition as an individual unit and its essential characteristics for operations such as the number of slots in the unit, the unit's classification as mobile or fixed, and promoting its integration into the system as a unit added to the respective industrial environment.
[032] The system designed for the equipment (1) operates from the cutting stage of the flat plates (V) to the exit of the plates (V) from Petition 870240057920, dated 09 / 07 / 2024, page 15 / 44 11 / 18 factory environment for its distribution. Therefore, the system will be described here along with its functionality in operational steps, in order to exemplify its tools and allow its understanding as an integrated and intelligent control and management tool.
[033] The system features a simple and intuitive user interface, which allows the operator to assign a piece of equipment (1) to a specific customer, a specific operation, a specific set of plates, or any other characteristic relating equipment (1) to plates (V) in relation to their destinations, types, or identification groups. For example, the operator may assign a piece of equipment (1) to a specific customer so that all plates (V) manufactured for this customer are arranged in the same equipment unit (1) to facilitate the flow of the operation. Another example is to assign a piece of equipment (1) to a specific size of plates (V) in order to separate the plates by size into different sorting equipment (1). Obviously, as mentioned, these assignments may vary depending on the internal logistics of the factory environment.This system tool therefore allows you to define specific actions for each unit of equipment (1) purchased.
[034] The system is provided with the ability to autonomously activate and control the visual and audible warning (12) and the indicator LEDs (10) of each equipment unit (1) according to its individual identification, in addition to the ability to act autonomously in the application displayed on the unit's control panel (14) and in the activation of its digital camera. Petition 870240057920, dated 09 / 07 / 2024, page 16 / 44 12 / 18
[035] The system is provided with the ability to identify the presence and absence of a plate (V) in a channel or slot (6a) of the equipment (1) by action of the sensors (15) and to control the individual indicator LEDs (10) of each slot (6a) according to the information received from these sensors (15). This control of the indicator LEDs (10) includes setting the LED color, turning on, turning off and flashing.
[036] The system is provided with QR code generation and reading tools, used to identify the different flat plates (V) to be handled and transported in the respective industrial environment. This tool is designed to allow the rapid identification of each flat plate (V) and its assignment to a sorting equipment unit (1) according to its individual identification and its respective slots (6a) in case of availability or unavailability.
[037] The system is provided with the ability to autonomously define a free and specific ordering of the parts (V) already identified by the system. This autonomous ordering may be a selectable option for the operator. This autonomous ordering may be an ordering by plate size (V), by machining priority or any other order predefined in the system.
[038] The system is provided with autonomous layout generation capability with plate positioning configuration (V) in layout designed for ovens or other equipment included in the operation, displaying a graphical representation of the part positioning layout defined from the parts already identified by the system and positioned in the available equipment units (1). Petition 870240057920, dated 09 / 07 / 2024, page 17 / 44 13 / 18
[039] The system user interface is provided with accessible menus and screens to display parts inventory, priority itinerary, registered procedures, alerts and messages. Operating method:
[040] The equipment (1) and its integrated digital system promote advanced and manageable, intelligent and autonomous operation for handling and transporting flat plates (V) in a factory environment in an integrated manner.
[041] For the start of operations, the equipment units (1) must be properly registered in the system, with each being assigned the specific functions or determinations in accordance with the logistics of the industry responsible for the operation.
[042] As illustrated in figure 10, after the cutting stage of the plates, each plate (V) receives a label (E) with a unique identification QR code, containing specific information about the plate (V) such as size, material, customer, dates, dimensions, destination, etc.
[043] The operator then reads the QR code on one of the plates (V), where the system identifies which equipment (1) should receive this plate (V) according to the pre-established designations, activating the green warning light (12) on the respective equipment (1), signaling to the operator its position as illustrated in figure 11, in addition to automatically identifying all available slots or channels (6a) of this equipment (1) by information from the sensors (15), activating the respective indicator LEDs (10) with green light {or another predefined color}.
[044] When inserting the board (V) into one of the available slots (6a), the sensor (15) of the respective slot (6a) detects the presence of a board (V), where the system can turn off or change the color {to red, Petition 870240057920, dated 09 / 07 / 2024, p. 18 / 44 14 / 18 for example} of the respective indicator LED (10) in order to signal receipt. This action is recorded by the system, which links the respective plate (V) and its data identified by QRcode to the respective channel or slot (6a), where the system then knows exactly where that plate unit (V) is located, allowing its location and management in subsequent operations.
[045] In a plate handling step (V), for example when choosing a plate (V) for lapping, the operator can activate the priority order, where the system will identify the priority plates (V) to be worked on. Thus, the system will activate the green warning light (12) on the equipment (1) containing the priority plate (V) and will activate the indicator LED (10) of the respective slot (6a) where the priority plate (V) is located, ensuring an efficient flow in the operation processes. The indicator LED (10) of the searched plate (V) may light up or flash in green or another color predefined for this type of indication. [ 04 6 ] In this hypothetical lapping process exemplified above, when using a bilateral lapping machine, for example, the operator can choose in the system the indication of plates (V) by size order or other measurement, where the system will orderly indicate the equipment ( 1 ) and referred slots (6a) for removing the plates (V) in ascending or descending order of size or other measurement. This action facilitates and speeds up lapping in bilateral lapping machines, generating fewer unnecessary movements, avoiding frequent machine adjustments and ensuring maximum productivity.
[047] In processes using furnace-type equipment (FO), where the space for positioning the glass plates (V) is limited, the operator may request a plate layout (V) for Petition 870240057920, dated 09 / 07 / 2024, p. 19 / 44 15 / 18 furnace process, where the system will autonomously define a specific layout (LE) according to the plates (V) previously identified and positioned in the equipment (1) and which are in a state of waiting for processing in the furnace. In this condition, as illustrated in figure 12, the system will identify and signal in an orderly and sequential manner each piece of equipment (1) and each slot (6a) that contains the plate (V) that can fit into the specific layout (LE), directing the operator to the orderly, sequential and correct positioning of the plates (V) on the furnace's operating surface (FO).
[048] At any point during operation, if a board (V) is inserted into the wrong slot (6a) or into the wrong equipment (1) other than that indicated by the system, the system activates the red audible and visual alert (12) on the respective equipment (1), signaling the operator to repeat the operation. The alert is only stopped when the board (V) is removed.
[049] At any point during the operation, if the board (V) is removed from the wrong slot (6a) other than the one indicated by the system, the system activates the audible and visual alert (12) in red on the respective equipment (1), signaling the operator to repeat the operation. The alert is only stopped when the board (V) is reinserted into the respective slot (6a).
[050] At any time during the operation, but preferably when there is a positioning error or removal of plates (V) that may trigger the audible and visual alerts (12), the system activates the digital camera of the tablet (14) of the equipment (1) to record a photograph of the operation and the operator performing it, allowing for their later identification. Petition 870240057920, dated 09 / 07 / 2024, page 20 / 44 16 / 18
[051] At any stage of internal processing in this factory environment or at the shipping stage, i.e., the stage of sending the boards to an external customer or industry, the actions defined so far will be applied, where the operator selects in the system the stage that needs to be completed and the system responds with the precise and ordered location and indication of each piece of equipment (1) and board (V) to be used (inserted or removed). Technical comments:
[052] The invention represents a significant advance in the field of materials handling for the flat plate industry (V), due to its ability to integrate several advanced technologies into a single robust and adaptable solution, which provides tangible improvements in terms of operational efficiency, workplace safety and inventory management.
[053] The automatic tilting and locking system of the roller (9), with fixed lock (9a) and parrot beak type lock (9b), ensures that the plates (V) are inserted more easily and securely into the channels (6a) and ensures that they remain firmly in place during transport, preventing slippage and falls.
[054] Each channel (6a) equipped with limit switch type sensors (15) automatically detects the presence of plates (V), facilitating real-time inventory monitoring and control.
[055] The presence of LED indicators (10) in each channel (6a) provides a clear and immediate visualization of the status of the flat plates (V), indicating whether the channel is occupied or available, indicating to the operator which channel (6a) will be used for the plates in their domain, indicating positioning errors or Petition 870240057920, dated 09 / 07 / 2024, page 21 / 44 17 / 18 impossibility of using the slot, among other possible indications within the wide use of LED indicators (10).
[056] The roller (9) at the front end of the base (2) facilitates the insertion and removal of the plates (V) in a sliding manner, reducing the physical effort required for these operations.
[057] The control panel (14) with touchscreen LCD display and WiFi connectivity allows intuitive management of equipment operations (1), providing a user-friendly interface. In addition, the use of the MQTT protocol for efficient and secure communication, together with the ability to integrate with enterprise resource planning (ERP) systems via dedicated APIs, ensures the synchronization of operational data with corporate systems, optimizing inventory management and production processes, as well as allowing real-time remote management of all operations performed with the equipment.
[058] The classifier software (1), integrated into the control panel and sensors, offers a graphical layout of the storage slots, allowing precise identification of classifier occupancy and plate status (V).
[059] The visual and audible indicators (12) on the signal mast (11), together with the individual identification plate (13), provide real-time status information, facilitating quick and informed decision-making.
[060] The battery with 1 hour autonomy maximizes productivity, allowing continuous use of the equipment (1) without the need for frequent recharging, which is essential for intensive work shifts. [06 1] In addition to the technical innovations applied to the equipment ( 1 ), the integrated system that controls and manages it promotes a method of Petition 870240057920, dated 09 / 07 / 2024, page 22 / 44 18 / 18 fast, efficient and error-free operation, with advantages never seen before for this type of equipment or operation.
[062] With such characteristics and advantages, the classifying equipment (1) described here surpasses conventional models in several aspects, such as: • Increased safety thanks to the caster locking mechanisms and the automatic locking system for the plates; • Incorporation of advanced digital monitoring and control technologies that are not present in traditional equipment; • It facilitates inventory handling and management with sensors and visual indicators, whereas conventional models rely entirely on manual intervention; • Ability to integrate with enterprise management systems, something nonexistent in traditional equipment, promoting more efficient and synchronized inventory management; • Long-lasting rechargeable battery, unlike many traditional devices which do not have an electrical power supply.
[063] In summary, this classifier equipment (1) offers substantial improvements in terms of safety, efficiency, ease of use and technological integration, making it a superior solution and more adaptable to the demands of the modern sheet and flat plate industry. Petition 870240057920, dated 09 / 07 / 2024, page 23 / 44
Claims
1 / 9 CLAIMS 1. INTELLIGENT CLASSIFICATION EQUIPMENT, being a classification-type equipment (1) for storage, transport and handling of flat plates (V) such as glass, acrylic, MDF plates, etc., in industrial environments, said equipment (1) consists of a robust structure of the metal profile frame type, preferably in steel, composed of a flat base (2) equipped with four casters (3), two of which have locking mechanisms, from the flat base (2) rises a rear vertical wall (4) of the rectangular frame type, formed by a pair of vertical profiles interconnected by an upper bar (4a) and an intermediate bar (4b), further below the first, interconnecting base (2) and rear wall (4), metal profiles form the side walls (5) of the equipment (1), opposed, said equipment (1) being free of a front wall, i.e., frontally open for the introduction and removal of the plates (V),said classifying equipment (1) characterized in that: the flat base (2) supports a support plate (6) with the upper surface molded to form a pattern of several identical and equidistant longitudinal channels (6a), each with sufficient width to receive the edge of a flat plate or sheet (V); from the upper bar (4a) of the rear wall (4) comes a pair of inclined metal profiles (7), opposed, supported on the bars of the side walls (5) and extending to the front portion of the flat base (2) where they are fixed, with several equidistant metal tubes (8a) arranged between these inclined metal profiles (7) at the same inclination, coinciding with the channels. Petition 870260077264, dated 03 / 08 / 2026, p. 26 / 37 2 / 9 (6a) of the support plate (6), where they are fixed, this pattern of metal tubes (8a) forms an inclined grid receiving flat plates (V), said tubes (8a) being fixed to the upper bar (4a) of the rear wall (4), furthermore,A second set of metal tubes (8b), positioned coincident with the previous ones (8a), also emerge from the support plate (6) and extend to the intermediate bar (4b) of the rear wall (4), where the first and second sets of tubes (8a and 8b) form two coincident grids arranged in a V shape as a double support (one upper and one lower) for the plates (V) inserted into the channels (6a); the front end of the flat base (2) supports a rolling cylinder, or auxiliary roller (9) arranged for the sliding insertion and removal of the plates (V), said roller (9) being tiltable by means of opposing shafts in bearings, fixed to the base (2), so as to be able to assume a lowered position, where it remains aligned with the front of the base (2), and a raised position, where it remains raised at 90° above the front portion of the base (2), said roller (9) having, on one of its sides,a fixed closure (9a) coinciding with an automatic parrot beak type lock (9b) welded to one of the inclined profiles (7) to retain the roller (9) in the raised position; on the front portion, the flat base (2) adopts a ruler or strip of indicator LEDs (10), positioned so as to keep an RGB type indicator LED (10) aligned with each channel (6a) of the support plate (6), as a visual indication of the status of each plate (V) or of each space or slot available for them; on the rear wall (4), more precisely on the upper bar (4a), a signaling mast (11) is fixed at whose end are arranged audible and luminous warnings (12), in addition to an individual identification plate (13) of the equipment unit (1), said luminous warning (12) having a green and a red light or indicator; the equipment (1) also adopts, preferably on one of the side walls (5),A tablet or digital control panel (14) with a touchscreen LCD display and WiFi connection, featuring a user interface for the equipment's digital control system (1), providing control of operations through an application with the system's functionalities, the control panel (14) using the MQTT protocol for communication between the classifier equipment system (1) and a central server; each channel (6a) is equipped with a limit switch sensor (15) configured for automatic identification of the allocation and presence of a plate (V) in the respective space or slot, the limit switch sensors (15) working in conjunction with the equipment's software (1) and the indicator LEDs (10) to signal the presence or availability of a flat plate (V) and to automatically identify the presence, insertion, and removal of the plate (V) from a slot; the equipment (1) has a rechargeable battery with an autonomy of 11 hours.said battery and other electronic components being hidden and protected in a side enclosure (16) fixed to the equipment (1)., 2. EQUIPMENT, according to claim 1, characterized in that the support plate (6) preferably has between 24 and 100 channels (6a). Petition 870260077264, dated 03 / 08 / 2026, page 28 / 37 4 / 9 3. EQUIPMENT, according to claim 1, characterized in that the auxiliary roller (9) is coated with a rubber sleeve.
4. EQUIPMENT, according to claim 1, characterized in that the control panel (14) has the ability to integrate with enterprise resource planning (ERP) systems through dedicated APIs.
5. EQUIPMENT, according to claim 1, characterized in that the sensor (15) is preferably with a 60mm rod and bent especially for this equipment (1).
6. EQUIPMENT, according to claim 1, characterized in that the sensor (15) may be of the capacitive sensor type or other type capable of identifying the presence and position of the plate (V) in the equipment (1).
7. EQUIPMENT, according to claim 1, characterized in that the equipment (1) has a fixed type variation, free of lower casters, which eliminates the need for a battery and is connected directly to the 12V mains using a 110v / 220v input transformer source.
8. INTEGRATED equipment management and control system (1) as defined in claim 1, being a digital system provided for the control and management of both the equipment (1) and the handling and transport operations of the plates (V) in an industrial environment, characterized by the fact that it performs the identification and registration of each unit of the equipment (1), allowing its recognition as an individual unit and Petition 870260077264, dated 03 / 08 / 2026, page 29 / 37 5 / 9 its essential characteristics for operations such as the number of slots in the unit, classification of the unit as mobile or fixed and promoting its integration into the system as a unit added to the respective industrial environment;It features a simple and intuitive user interface, which allows the operator to assign a piece of equipment (1) to a specific customer, a specific operation, a specific set of plates or any other characteristic of the relationship between equipment (1) and plates (V) in relation to their destinations, types or identification groups; it is provided with the ability to autonomously activate and control the visual and audible warning (12) and the indicator LEDs (10) of each equipment unit (1) according to its individual identification, in addition to the ability to autonomously act on the application displayed on the unit's control panel (14) and to activate its digital camera;It is equipped with the ability to identify the presence and absence of a plate (V) in a channel or slot (6a) of the equipment (1) by action of the sensors (15) and to control the individual indicator LEDs (10) of each slot (6a) according to the information received from these sensors (15), wherein the control of the indicator LEDs (10) includes setting the LED color, turning on, turning off and flashing; it is equipped with a QR code generation and reading tool, used in the identification of the different flat plates (V), designed to allow the quick identification of each flat plate (V) and its assignment to a classifying equipment unit (1) according to its individual identification and its respective slots (6a) in a situation of availability or unavailability;It is provided with the ability to define, autonomously, a free and specific ordering of the parts (V) already identified by the system, where this autonomous ordering can be an option selectable by the operator, where this autonomous ordering can be an ordering by plate size (V), by machining priority or another order predefined in the system; it is provided with the ability to autonomously generate layouts with plate positioning configuration (V) in a layout designed for furnaces or other equipment included in the operation, displaying a graphical representation of the layout (LE) of part positioning defined from the parts already identified by the system and positioned in the available equipment units (1); the system's user interface is provided with accessible menus and screens to display parts inventory, priority itinerary, registered procedures, alerts and messages.
9. METHOD OF OPERATION of the equipment (1) as defined in claim 1 through the integrated system as defined in claim 8, characterized by the fact that: the equipment units (1) are duly registered in the system, assigning to each of the specific functions or determinations according to the logistics of the responsible industry; after the cutting stage of the plates, each plate (V) receives a label (E) with a unique identification QR code, containing specific information about the plate (V) such as size, material, customer, dates, dimensions, destination;The operator reads the QR code on one of the plates (V), where the system identifies which equipment (1) should receive this plate (V) according to the pre-established designations, activating the green warning light (12) on the respective equipment (1), signaling its position to the operator, in addition to automatically identifying all available slots or channels (6a) for this equipment (1) by information from the sensors (15), activating the respective indicator LEDs (10) with green light;When inserting the board (V) into one of the available slots (6a), the sensor (15) of the respective slot (6a) detects the presence of a board (V), where the system may turn off or change the color of the respective indicator LED (10) in order to signal receipt, this action being recorded by the system which links the respective board (V) and its data to the respective channel or slot (6a), where the system then knows exactly where that board (V) unit is located allowing its location and management in subsequent operations;In a plate handling step (V), the operator can activate the priority order, where the system identifies the priority plates (V) to be worked on, activating the green warning light (12) on the equipment (1) containing the priority plate (V) and activating the indicator LED (10) of the respective slot (6a) where the priority plate (V) is located, with the indicator LED (10) of the searched plate (V) being able to light up or flash in green or another color predefined for this type of indication; when using a bilateral lapping machine, the operator chooses in the system the indication of plates (V) by size order or other measurement, where the system indicates in order the equipment (1) and the corresponding slots (6a) for the removal of plates (V) in ascending or descending order of size or other measurement;In processes using furnace-type equipment (FO), the operator requests a plate layout (V) for furnace processing, where the system autonomously defines a specific layout (LE) according to the plates (V) previously identified and positioned in the equipment (1) and that are awaiting processing in the furnace, where the system identifies and signals in an orderly and sequential manner each piece of equipment (1) and each slot (6a) that contains the plate (V) that can be fitted into the specific layout (LE), directing the operator to the orderly, sequential and correct positioning of the plates (V) on the furnace (FO) operating surface;At any point during operation, if a board (V) is inserted into the wrong slot (6a) or into the wrong equipment (1) other than the one indicated by the system, the system activates the audible and visual alert (12) in red on the respective equipment (1), signaling the operator to redo the operation, and the alert only stops when the board (V) is removed; at any point during operation, if the board (V) is removed from the wrong slot (6a) other than the one indicated by the system, the system activates the audible and visual alert (12) in red on the respective equipment (1), signaling the operator to redo the operation, and the alert only stops when the board (V) is reinserted into the respective slot (6a);At any point during the operation, but preferably when there is a positioning error or removal of plates (V) that may trigger the audible and visual alerts (12), the system activates the digital camera of the tablet (14) of the equipment (1) to record a photograph of the operation and the operator performing it, for later identification; at any stage of internal processing in this factory environment or at the shipping stage, the actions defined so far are applied, Petition 870260077264, of 03 / 08 / 2026, p. 33 / 37 9 / 9 where the operator selects in the system the stage that needs to be completed and the system responds with the precise and ordered location and indication of each piece of equipment (1) and plate (V) to be used. Petition 870260077264, of 03 / 08 / 2026, p. 34 / 37;