Zinc oxide powder aggregates present in circular, ellipsoidal, linear and branched form
A technology of zinc oxide powder and aggregate, applied in the direction of zinc oxide/zinc hydroxide, fibrous filler, etc., can solve the problem of adding such particles to sunscreen preparations
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Embodiment 1
[0073] Example 1 was carried out in a reactor according to FIG. 4 .
[0074] Through nitrogen flow (4.2Nm 3 / h) Feed zinc powder (510g / h) into it to burn hydrogen / air flame (hydrogen: 4.0Nm 3 / h, air: 8.0Nm 3 / h) in the reducing evaporation zone. Zinc dust is thereby evaporated.
[0075] A reaction mixture including zinc vapor, hydrogen, nitrogen and water is injected into the oxidation zone, to which 20Nm 3 / h of air.
[0076] The temperature T1 before the addition of oxidizing air was 956°C. Then, add 10Nm 3 / h of quench air. The temperature T2 before the addition of quench air was 648°C. The resulting zinc oxide powder is separated from the gas stream by filtration.
[0077] Examples 2 to 4 were carried out analogously to example 1. The process parameters are shown in Table 1.
Embodiment 5
[0078] Embodiment 5 (comparative example)
[0079] Through nitrogen flow (1.5Nm 3 / h) Feed zinc powder (250g / h) into a flame where hydrogen / air is burned (hydrogen: 4.25Nm 3 / h, air: 8.40Nm 3 / h) in the evaporation zone. Zinc dust is thereby evaporated.
[0080] Then, by metered addition of 1Nm 3 Nitrogen per h cools the reaction mixture comprising zinc vapor, hydrogen, nitrogen and water to a temperature of 850° C. in the nucleation zone. Then add 5m 3 / h of oxidizing air and 34Nm 3 / h of quenching air, the reaction temperature drops to a temperature below 400°C. The resulting zinc oxide powder is separated from the gas stream by filtration.
[0081] Example 5 can be referred to the patent application DE 10212680 filed on March 22, 2002.
Embodiment 6
[0082] Embodiment 6 (comparative example) is from Nanophase, Zinc oxide powder commercially available at Zinc Oxide 99+%.
[0083] The preparation process parameters of the zinc oxide powders of Examples 1 to 4 are shown in Table 1. Table 2 shows the physicochemical data of the zinc oxide powders of Examples 1 to 6.
[0084] Table 2 shows that the powders of Examples 1 to 4 according to the invention exhibit the claimed distribution of aggregates forming circular, linear, branched and elliptical morphologies. Comparative Examples 5 and 6 did not exhibit this distribution.
[0085] The powders of Examples 1 to 4 according to the invention have an equicircular diameter of less than 100 nanometers, an average aggregate perimeter of less than 600 nanometers, and an average aggregate surface area of less than 7500 square nanometers.
[0086] Figure 3a -d represents the linear, branched, elliptical and circular aggregates of the powder of Example 3, respectively.
[0087] ...
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