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Process for producing aluminum oxide crystal whisker

An alumina whisker and roasting technology, applied in chemical instruments and methods, single crystal growth, crystal growth and other directions, can solve problems such as long mixing time, and achieve the effects of low production cost, low energy consumption, and reduced production cost

Inactive Publication Date: 2009-06-24
QINGHAI INST OF SALT LAKES OF CHINESE ACAD OF SCI
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] However, at present, the main materials for alumina are aluminum sulfate, aluminum nitrate, aluminum chloride, aluminum hydroxide, etc., and the fluxes are mainly alkali metal sulfates, halides, carbonates, and nitrates. The biggest disadvantage of this method is long mixing time

Method used

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  • Process for producing aluminum oxide crystal whisker
  • Process for producing aluminum oxide crystal whisker
  • Process for producing aluminum oxide crystal whisker

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0021] ① Roasting process: mix aluminum potassium sulfate and potassium sulfate at a molar ratio of 1:0.25, stir for 0.5 to 1 hour to make them fully mixed, then put them into a roasting crucible, send them to a roasting furnace, and roast at 1200 ° C for 5 hours;

[0022] ② Soaking process: soak the calcined and cooled crucible and materials in distilled water for 24 hours, so that the materials can dissolve potassium sulfate under heating conditions, and obtain the wet product of alumina whiskers;

[0023] ③Drying process: Put the wet product into an oven, adjust the temperature to 70°C, and dry for 12 hours to obtain alumina whiskers.

[0024] The alumina whisker product was identified as a pure phase by X-ray diffraction. The whiskers have an average diameter of 0.5-3 μm and an average length of 10-100 μm.

Embodiment 2

[0026] ①Roasting process: mix aluminum potassium sulfate and potassium chloride at a molar ratio of 1:5, stir for 0.5-1h to make them fully mixed, then put them into a roasting crucible, send them into a roasting furnace, and roast at 900°C for 5 hours ;

[0027] ② Soaking process: Soak the calcined and cooled crucible and materials in distilled water for 12 hours, so that the materials can dissolve potassium chloride under heating conditions, and obtain the wet product of alumina whiskers;

[0028] ③Drying process: Put the wet product into an oven, adjust the temperature to 100°C, and dry for 10 hours to obtain alumina whiskers.

[0029] The alumina whisker product was identified as a pure phase by X-ray diffraction. The whiskers have an average diameter of 0.5-3 μm and an average length of 12-95 μm.

Embodiment 3

[0031] ① Roasting process: mix aluminum potassium sulfate and potassium carbonate at a molar ratio of 1:10, stir for 0.5 to 1 hour to make them fully mixed, then put them into a roasting crucible, send them to a roasting furnace, and roast at 1100 ° C for 5 hours;

[0032] ② Soaking process: soak the roasted and cooled crucible and materials in distilled water for 24 hours, so that the materials can dissolve potassium chloride under heating conditions to obtain a wet product of alumina whiskers;

[0033] ③Drying process: Put the wet product into an oven, adjust the temperature to 120°C, and dry for 8 hours to obtain alumina whiskers.

[0034] The alumina whisker product was identified as a pure phase by X-ray diffraction. The whiskers have an average diameter of 0.5-3 μm and an average length of 18-108 μm.

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Abstract

The invention provides a preparing way for alumina crystal whisker material. Wherein, aluminum material and fluxing agent are mixed evenly in mole ratio 1:0.25 swung dash 1:12, placed into a baking crucible, baked for 2 swung dash 8 hours under 900 swung dash 1200 Celsius system; the cooled sintered substance is solved and dried, then the product of alumina crystal whisker is obtained. The invention uses aluminum potassium sulfate as the source of aluminum, which is dissolved into active alumina and potassium sulfate under high temperature, the reaction temperature and time are effectively reduced, energy consumption is reduced; the product is of high purity and yield rate (up to 50% above). The alumina crystal whisker prepared by the invention is of pure phase according to test by X-ray diffraction, the average diameter is 0.5 swung dash 3 micrometer, and the average length is 10 swung dash 100 micrometer.

Description

technical field [0001] The invention belongs to the technical field of inorganic salt materials, and relates to a preparation method of an alumina whisker material. Background technique [0002] Whiskers refer to single crystal fiber materials with a diameter of several microns and a length of tens of microns. It has the characteristics of large aspect ratio, no grain (edge) boundary, and the number of defects is smaller than that of polycrystalline. It is precisely because of this intrinsic integrity that whiskers, whose strength is not strictly limited by their surface integrity, are endowed with very tough and non-brittle properties compared to polycrystalline fibers and glass fibers. At present, there are many kinds of whiskers, and aluminum oxide whiskers are one of them. It stands out for its excellent properties such as good mechanical strength, modulus of elasticity, heat resistance, covalency with metals, and chemical resistance. Alumina whisker is a kind of cera...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C30B29/20C30B29/62C30B9/00
Inventor 李洁乃学瑛边绍菊张志宏魏明李武
Owner QINGHAI INST OF SALT LAKES OF CHINESE ACAD OF SCI