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Film formation apparatus and method of using the same

A film-forming device and film-forming gas technology are applied in cleaning methods and utensils, chemical instruments and methods, gaseous chemical plating, etc., and can solve problems such as film-forming rate drop, product film particle pollution, etc.

Active Publication Date: 2009-08-26
TOKYO ELECTRON LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, as will be described later, the inventors of the present invention found that after cleaning the inside of the reaction tube, the film formation process may cause problems such as a decrease in the film formation rate (deposition rate) or particle contamination of the product film.

Method used

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  • Film formation apparatus and method of using the same
  • Film formation apparatus and method of using the same
  • Film formation apparatus and method of using the same

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Embodiment Construction

[0038] The inventors of the present invention studied the drop in deposition rate and particle contamination after cleaning, which occurred in the conventional method of cleaning the inside of the reaction tube of a film-forming apparatus for semiconductor processing during the development of the present invention. As a result, the present inventors obtained the knowledge described below.

[0039] That is, when the film forming process is performed multiple times, the inner surface of the reaction tube is damaged due to the stress generated by the by-product film, and cracks may occur in the reaction tube. In particular, when a silicon nitride film is formed in a reaction tube made of quartz, a by-product film generated by the process applies a relatively large stress to the reaction tube. As a result, large cracks tend to occur on the inner surface of the reaction tube.

[0040] Such cracks appear on the inner surface of the reaction tube after the by-product film is removed...

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Abstract

The present invention provides a method of using a film forming apparatus for semiconductor processing, comprising the steps of removing by-product films adhering to the inner surface of the reaction chamber of the film forming apparatus with a purge gas, and applying a planarization gas to the reaction chamber. The inner surface is chemically planarized. The inner surface of the reaction chamber is mainly composed of a material selected from quartz and silicon carbide. In the removing step, while supplying the purge gas into the reaction chamber, the reaction chamber is set to a first temperature and a first pressure at which the purge gas is activated. In the planarization step, while supplying the planarization gas into the reaction chamber, the reaction chamber is set to a second temperature and a second pressure at which the planarization gas is activated. The planarization gas includes fluorine gas and hydrogen gas.

Description

[0001] Cross-applications related to this application [0002] This invention is based on Japanese Patent Application No. 2005-338438 filed on November 24, 2005 and Japanese Patent Application No. 2006-279768 filed on October 13, 2006, both of which are referred to in this application Content. technical field [0003] The present invention relates to a film forming apparatus for semiconductor processing for forming a film on a substrate to be processed such as a semiconductor wafer, and a method of using the apparatus. Here, semiconductor processing refers to forming a semiconductor wafer in a predetermined pattern on a substrate to be processed such as a semiconductor wafer and a glass substrate for an FPD (Flat Panel Display) such as an LCD (Liquid Crystal Display: Liquid Crystal Display). Layers, insulating layers, conductive layers, etc., and various processes are performed to manufacture structures including semiconductor devices and wiring and electrodes connected to se...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H01L21/00H01L21/318H01L21/31H01L21/205H01L21/3205H01L21/285C23C16/00C23C16/455B08B7/00
Inventor 冈田充弘西村俊治
Owner TOKYO ELECTRON LTD