Supercharge Your Innovation With Domain-Expert AI Agents!

Paint spraying method for car lamp polycarbonate matched mirror

A polycarbonate and light distribution lens technology, which is applied to the device, coating, pretreatment surface and other directions of coating liquid on the surface, can solve the problems such as affecting the quality of the light distribution lens product, easy to produce pitting, inability to meet, etc. To achieve the effect of good appearance quality, improve quality and improve yield

Active Publication Date: 2012-05-30
TIANJIN FIRST LIGHTING
View PDF0 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, the method of spraying paint on the light distribution mirror of the polycarbonate material of the car lamp is to use an annealing furnace to remove the surface stress of the light distribution mirror before the automatic spraying of the light distribution mirror. These two operations are carried out in stages. Under the action of the high temperature of the annealing furnace, the surface of the optical mirror workpiece generates static electricity, which is easier to absorb dust in the environment. After automatic spraying, the surface of the optical mirror workpiece is prone to pitting, which affects the quality of the optical mirror product.
This kind of spraying process of the light distribution mirror of the car lamp cannot meet the quality requirements of the motor vehicle industry, especially the rapid development of the automobile industry.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0014] A method for spraying paint on a polycarbonate material light distribution mirror of a car lamp is completed sequentially on an assembly line according to the following steps:

[0015] (1) Dust removal: use an electrostatic dust removal gun to remove dust from the injected polycarbonate material light distribution mirror workpiece;

[0016] (2) Spray paint: use a pre-programmed robot to spray paint on the polycarbonate material light distribution mirror workpiece after dust removal;

[0017] (3) Infrared leveling: Under the irradiation of infrared light, carry out leveling treatment at 30°C for 5 minutes on the polycarbonate light distribution mirror workpiece after spraying paint (leveling temperature and time can also be determined according to the nature of the paint) ;

[0018] (4) Drying: drying the polycarbonate light distribution mirror workpiece after infrared leveling under ultraviolet light;

[0019] (5) High-temperature annealing: place the dried polycarbon...

Embodiment 2

[0021] A method for spraying paint on a polycarbonate material light distribution mirror of a car lamp is completed sequentially on an assembly line according to the following steps:

[0022] (1) Dust removal: Wipe the polycarbonate light distribution mirror workpiece after injection molding with 50% ethanol aqueous solution to remove dust;

[0023] (2) Spraying paint: spray paint to the polycarbonate material light distribution mirror workpiece after dust removal with automatic spraying device;

[0024] (3) Infrared leveling: Under the irradiation of infrared light, carry out leveling treatment at 40°C for 5 minutes on the polycarbonate light distribution mirror workpiece after spraying paint;

[0025] (4) Drying: drying the polycarbonate light distribution mirror workpiece after infrared leveling under ultraviolet light;

[0026] (5) High-temperature annealing: place the dried polycarbonate light distribution mirror workpiece in the area radiated by the heating tube, the he...

Embodiment 3

[0028] A method for spraying paint on a polycarbonate material light distribution mirror of a car lamp is completed sequentially on an assembly line according to the following steps:

[0029] (1) Dust removal: Wipe the polycarbonate light distribution mirror workpiece after injection molding with 99.5% ethanol aqueous solution to remove dust;

[0030] (2) Spraying paint: Spray paint on the polycarbonate material light distribution mirror workpiece after dust removal by hand;

[0031] (3) Infrared leveling: Under the irradiation of infrared light, carry out leveling treatment at 50°C for 4 minutes on the polycarbonate light distribution mirror workpiece after spraying paint;

[0032] (4) Drying: drying the polycarbonate light distribution mirror workpiece after infrared leveling under ultraviolet light;

[0033] (5) High-temperature annealing: Place the dried polycarbonate material light distribution mirror workpiece in the area radiated by the heating tube, and the heating tu...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a method for spraying lacquer on car lamp lens made from polycarbonate material, comprising the following steps of (1) removing dust, specifically, removing dust of a lens work piece that is processed by injection molding and made from polycarbonate material by an electrostatic dust removing gun, or wiping the work piece by an ethanol aqueous solution with the volume concentration of 50-99.5% by weight percentage to remove dust; (2) coating lacquer by spraying; (3) infrared leveling, specifically, irradiating the lens work piece that is coated with lacquer by spraying and is made from polycarbonate material through infrared light, leveling for 3-5min at 30-60 DEG C; (4) drying; and (5) annealing at a high temperature. All steps are accomplished according to above sequence on a production line. The method of the invention is continuously accomplished through coating lacquer on the work piece by spraying and removing surface stress on a production line, avoids the defect that the work piece is polluted by firstly annealing the work piece in prior art, improves the quality of the hard film on the surface of the work piece coated with lacquer by spraying, and effectively improves work efficiency. The processed product has good appearance and quality, and the qualification rate of the product is improved.

Description

technical field [0001] The invention relates to the technical field of spraying, in particular to a method for spraying paint on polycarbonate mirrors of vehicle lights. Background technique [0002] The process of spraying hard film mainly involves on the light distribution mirror of the car light. At present, the method of spraying paint on the light distribution mirror of the polycarbonate material of the car lamp is to use an annealing furnace to remove the surface stress of the light distribution mirror before the automatic spraying of the light distribution mirror. These two operations are carried out in stages. Under the action of the high temperature of the annealing furnace, the surface of the optical mirror workpiece generates static electricity, which is easier to absorb dust in the environment. After automatic spraying, the surface of the optical mirror workpiece is prone to pitting, which affects the quality of the optical mirror product. This spraying process ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): B05D7/02B05D3/00B05D3/06B05D3/02
Inventor 郭军
Owner TIANJIN FIRST LIGHTING
Features
  • R&D
  • Intellectual Property
  • Life Sciences
  • Materials
  • Tech Scout
Why Patsnap Eureka
  • Unparalleled Data Quality
  • Higher Quality Content
  • 60% Fewer Hallucinations
Social media
Patsnap Eureka Blog
Learn More