Unlock instant, AI-driven research and patent intelligence for your innovation.

Energy-saving type continuous annealing furnace

A continuous annealing furnace, energy-saving technology, applied in furnaces, heat treatment furnaces, furnace types, etc., can solve the problems of thick annealing furnace tubes, wire damage, energy consumption, etc.

Inactive Publication Date: 2011-03-09
周开勇
View PDF0 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] 1. Energy consumption problem: Since most wires may be oxidized in a high temperature environment, steam is usually used to discharge oxygen to ensure that the wires are not oxidized
[0006] 2. The problem of wire pollution: at the outlet of the non-water-sealed annealing furnace tube, the traditional method of anti-condensation device is often used to avoid wire pollution. The anti-condensation device not only consumes additional power, but also has certain risks in control. If the temperature of the anti-condensation device is too low, the anti-condensation effect will not be achieved. If the temperature of the anti-condensation device is too high, the temperature of the wire may be too high, causing the wire to be oxidized and polluted when exposed to air.
[0007] 3. The problem of wire damage: the existing annealing furnace tube is too thick to consume energy, and too thin to damage the wire; when the wire is tensioned in the horizontal direction, the maximum sag is inversely proportional to the tension of the tension, and proportional to the square of the distance between the fulcrums
When producing thinner wire rods, the length of the annealing furnace tube is generally not more than 5 meters, so the sag is not large, and the thinner furnace tube will not scratch the wire rod; when producing thicker wire rods, the annealing furnace tube may be as long as 10 meters. The amount of sagging is large, so thicker furnace tubes are needed to ensure that the wires will not be scratched, and thicker annealing furnace tubes will cause more high-temperature steam to flow out from the high end, take away more heat, and waste more electrical energy

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Energy-saving type continuous annealing furnace
  • Energy-saving type continuous annealing furnace
  • Energy-saving type continuous annealing furnace

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0031]In this embodiment, the energy-saving continuous annealing furnace for wire rods is covered with a heat-conducting layer between the furnace tube 2 and the heating element located in the high-temperature zone of the furnace body 1 . The heat conduction layer can be copper plate, and the heat conduction layer is coated on the tube row of the furnace tube 2, and the heat from the heat source of the heating element is evenly distributed in the heat conduction layer and then transferred to the furnace tube 2, thereby realizing the uniformity of the temperature of the furnace tube 2.

[0032] In this example, if Figure 2 to Figure 4 As shown, the structure of the built-in steam generator is that, in addition to the inner tank 4, it also includes a supplementary downward curved water pipe 41 for replenishing water from the outside into the inner tank 4, for overflowing water from the inner tank 4. The overflow downbend water pipe 42 flowing out of the outside, and the thermoc...

Embodiment 2

[0038] In the second embodiment, the wire 10 enters the liner 4 from the high-temperature zone of the furnace body 1, and the high-pressure water pump 52 and the spray nozzle 51 generate water mist to form a water mist area, and an appropriate amount of water mist is attached to the wire 10 passing through the water mist area. The mist is rapidly evaporated by the heat of the high-temperature wire 10, so that the temperature of the wire 10 is rapidly cooled, and the length required for the inner tank 4 can be greatly shortened. If necessary antioxidants are added to the water mist, the water mist attached to the wire 10 will be evaporated. , the residual antioxidant is attached to the surface of the wire 10 to protect the wire 10; therefore, the present invention can rapidly cool down the wire 10, greatly shorten the length of the liner 4, and also allow the antioxidant to adhere to the wire with water 10, to protect the wire 10 from being oxidized. The water spraying device a...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention relates to the technical field of an annealing furnace, particularly relates to an energy-saving type wire rod continuous annealing furnace, comprising a furnace body and a plurality of furnace tubes for the wire rod to pass through, the furnace body is placed horizontally, the plurality of the furnace tubes are horizontally arranged through the furnace body side by side, a built-insteam generator is arranged near the wire outlet pipe orifice of the furnace tube in the furnace body; the built-in steam generator comprises an inner container, the furnace tube passes through the inner container of the built-in steam generator, a plurality of steam inlets are arranged on the tube wall of the furnace tube in the inner container; the steam pressure of the annealing furnace in theinvention is easy to control, and has high stability and reliability, and the continuous annealing furnace has good energy-saving effect, can effectively prevent the annealing wire rod from oxidizing.

Description

Technical field: [0001] The invention relates to the technical field of annealing furnaces, in particular to an energy-saving continuous annealing furnace for wire rods. Background technique: [0002] The wire continuous annealing furnace is widely used in the annealing process of enameled wire, bare copper wire and other wires. Taking enameled wire as an example, there is usually an annealing process before enameled wire is painted. The annealing process can make the enameled wire reach the necessary elongation and other mechanical properties. It can make the enameled wire have better straightness to facilitate painting. [0003] The traditional wire continuous annealing furnace can be divided into three categories: 1. The water-sealed wire continuous annealing furnace suitable for thinner wire; 2. The water-sealed horizontal wire continuous annealing furnace suitable for thicker wire; 3. Suitable for Water-sealed vertical wire continuous annealing furnace for very thick w...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): C21D9/56C21D1/26
Inventor 周开勇
Owner 周开勇