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Biaxially oriented polyarylene sulfide film and process for producing the same

A technology of biaxially oriented film and polyarylene sulfide, applied in flat products, other household appliances, applications, etc., can solve the problems of insufficient heat resistance, insufficient film stability, high thermal shrinkage, etc., and achieve flat excellent effect

Active Publication Date: 2013-01-02
TORAY IND INC
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

For example, it is disclosed that polyphenylene sulfide (polyphenylene sulfide) (hereinafter sometimes abbreviated as PPS) is used as polyarylene sulfide, and a composition obtained by dispersing nylon 11 and nylon 12 in the PPS with an average dispersion diameter of 1 μm or less (see Patent Document 3), composition formed by PPS, polyamide and epoxy resin (see patent document 4), composition formed by PPS and polyamide (see patent document 5, 6), formed by PPS and polyetherimide membranes (see Patent Document 7), membranes made of PPS and polysulfone (see Patent Document 8), etc., but the stability of membrane formation is not sufficient, and the improvement is not substantially achieved by using PPS alone
In addition, a biaxially oriented film obtained by copolymerizing or blending m-phenylene sulfide units with polyphenylene sulfide is disclosed (Patent Document 9), but the area heat shrinkage rate at 230°C is as high as 20%, and the heat resistance is insufficient.

Method used

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  • Biaxially oriented polyarylene sulfide film and process for producing the same
  • Biaxially oriented polyarylene sulfide film and process for producing the same
  • Biaxially oriented polyarylene sulfide film and process for producing the same

Examples

Experimental program
Comparison scheme
Effect test

reference example 1

[0120] (Reference Example 1) Polymerization of PPS resin

[0121] Add 47.5% sodium hydrosulfide 8,267.37g (70.00 mole), 96% sodium hydroxide 2,957.21g (70.97 mole), N-methyl-2-pyrrolidone (NMP) 11,434.50g (115.50 mol), sodium acetate 2,583.00g (31.50 mol) and ion-exchanged water 10,500g, slowly heated to 245°C for about 3 hours while feeding nitrogen under normal pressure, distilled 14,780.1g of water and 280g of NMP, the reaction vessel Cool to 160°C. The amount of residual water in the system per 1 mol of the added alkali metal sulfide was 1.06 mol, including the water consumed by the hydrolysis of NMP. In addition, the amount of hydrogen sulfide scattered was 0.02 mol per 1 mol of the added alkali metal sulfide.

[0122] Then, 10,235.46 g (69.63 mol) of p-dichlorobenzene and 9,009.00 g (91.00 mol) of NMP were added, and the reaction vessel was sealed under nitrogen, and the temperature was raised to 238° C. at a rate of 0.6° C. / min while stirring at 240 rpm. After reacti...

reference example 2

[0124] (Reference example 2) Polymerization of copolymerized polyphenylene sulfide resin

[0125] Add 100 moles of sodium sulfidenonahydrate (sodium sulfidenonahydrate), 45 moles of sodium acetate and 25 liters of N-methyl-2-pyrrolidone (hereinafter referred to as NMP) in the autoclave, slowly heat up to a temperature of 220 ° C while stirring, and pass The contained water was distilled off. Add 91 moles of p-dichlorobenzene as the main component monomer, 10 moles of m-dichlorobenzene and 0.2 moles of 1,2,4-trichlorobenzene as sub-component monomers together with 5 liters of NMP in the dehydration-finished system , at a temperature of 170°C at 3kg / cm 2 After nitrogen was pressurized and sealed, the temperature was raised, and polymerization was carried out at a temperature of 260° C. for 4 hours. After the completion of the polymerization, it was cooled, and the polymer was precipitated in distilled water, and passed through a wire mesh having 150 meshes to obtain a small bl...

Embodiment 1

[0127] Mix 100 parts by weight of the PPS resin prepared in Reference Example 1, and 0.3 parts by weight of calcium carbonate powder with an average particle diameter of 1.2 μm, dry it under reduced pressure at 180°C for 3 hours, and then supply it to the full screw thread where the melting part is heated to 320°C In a uniaxial extruder (full flight uniaxial extruder). After the polymer melted in the extruder is filtered through a filter set at 330°C, it is melted and extruded from the nozzle of a T-die set at 310°C, and cast on a casting drum with a surface temperature of 25°C Apply static charge and close to cool and solidify to make unstretched film.

[0128] After preheating the unstretched film with a heated longitudinal stretching machine composed of a plurality of roller groups, utilize the peripheral speed difference of the pressing rollers to draw 3.3 times in the longitudinal direction of the film at a film temperature of 101°C. Multiplied for stretching. After tha...

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Abstract

A biaxially oriented polyarylene sulfide film which has an excellent elongation at break and flatness is provided. The biaxially oriented film is a biaxially oriented polyarylene sulfide film which is substantially composed of a polyarylene sulfide resin (A), wherein one of the elongations at break in the machine direction and in the transverse direction of the film is not lower than 110%; one of the breaking stresses in the machine direction and in the transverse direction of the film of the film is not higher than 200 MPa; and both of the heat shrinkage ratio in the machine direction of the film and that in the transverse direction of the film at 260°C for 10 minutes are not less than 0% and not more than 10%. The biaxially oriented film is also a biaxially oriented polyarylene sulfide film, wherein both of the average elongation at break in the machine direction of the film and that in the transverse direction of the film is not lower than 110%; both of the average breaking stress in the machine direction of the film and that in the transverse direction of the film are not higher than 200 MPa; and both of the heat shrinkage ratio in the machine direction of the film and that in the transverse direction of the film at 260°C for 10 minutes are not less than 0% and not more than 10%. A method for producing a biaxially oriented polyarylene sulfide film, the method comprising stretching the film in the machine direction and the transverse direction such that the area stretching ratio is not more than 13-times and heat-setting the film after the stretching in not less than 2 steps each at different temperatures, wherein the heat-setting temperature in the first heat-setting step is not lower than 160°C and not higher than 220°C and the maximum heat-setting temperature in the second heat-setting step is not lower than 240°C and not higher than 280°C is provided.

Description

technical field [0001] The present invention relates to a biaxially oriented polyarylene sulfide film (polyarylene sulfide film) excellent in elongation at break and planarity. The biaxially oriented polyarylene sulfide film of the present invention can be used in electrical insulating materials and molding materials such as motors, transformers, and insulated cables, circuit board materials, circuits, optical components, and other processes, release films and protective films, and lithium-ion batteries. materials, fuel cell materials, speaker diaphragms, etc. In more detail, the present invention relates to a biaxially oriented polyarylene sulfide film excellent in formability, which can be preferably used as an electrical insulating material for water heater motors, and a mixing Electric insulation materials for motors and drive motors for automotive air conditioners used in power vehicles, etc., and speaker diaphragms for mobile phones. Background technique [0002] In ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B29C55/12C08J5/18B29L7/00B29K81/00B29L9/00
CPCB29K2081/04C08J5/18B29C55/143C08J2381/02Y10T428/31533C08L81/02B29D7/01C08L2203/16
Inventor 町田哲也大仓正寿今西康之
Owner TORAY IND INC