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Light-weight and high-strength porcelain particle manufactured by utilizing sludge from sugar house and manufacturing method thereof

A technology of sugar factory sludge and high-strength ceramic particles, which is applied in the direction of sludge treatment, recycling technology, chemical instruments and methods, etc., can solve the problems of low production efficiency, increased cost, poor mechanical properties, etc., and achieve low cost and high production efficiency. Efficiency improvement and light volume effect

Active Publication Date: 2012-01-25
广东春天生态科技集团有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, this manufacturing method needs to dehydrate the sewage first, and the production efficiency is low, resulting in a waste of resources and increasing the cost. Moreover, because the technical solution only uses sludge as a component and does not contain chemical components that can improve product strength, it can only be used The ceramsite with low strength and poor mechanical properties can be obtained, and the ceramic particles with light weight, high strength and good mechanical properties cannot be obtained.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0047] A kind of lightweight high-strength porcelain particles made from sugar factory sludge, which is composed of the following raw materials by weight: 30 parts of sugar factory sludge, 30 parts of construction waste, and 20 parts of potash feldspar powder.

[0048] Among them, construction waste is mainly inorganic minerals, and construction waste includes the following raw materials by weight: 10 parts by weight of bricks, 10 parts of stones, 10 parts of soil, and 10 parts of concrete blocks.

[0049] Among them, the potassium feldspar powder has a particle size of 100 mesh or less.

[0050] A manufacturing method of lightweight and high-strength porcelain particles made from sugar factory sludge, which includes the following steps:

[0051] A. Crush the construction waste with the above formula to below 200 meshes to obtain crushed construction waste;

[0052] B. Mix the crushed construction waste produced in step A with the sugar factory sludge and potash feldspar powder of the a...

Embodiment 2

[0056] A light and high-strength porcelain granule made from sugar factory sludge, which is composed of the following raw materials by weight: 40 parts of sugar factory sludge, 30 parts of construction waste, and 30 parts of potash feldspar powder.

[0057] Among them, the construction waste is mainly inorganic minerals, and the construction waste includes the following raw materials by weight: 10 parts of stone blocks and 20 parts of concrete blocks.

[0058] Among them, the potassium feldspar powder has a particle size of 100 mesh or less.

[0059] A manufacturing method of lightweight and high-strength porcelain particles made from sugar factory sludge, which includes the following steps:

[0060] A. Crush the construction waste with the above formula to below 200 meshes to obtain crushed construction waste;

[0061] B. Mix the crushed construction waste prepared in step A with the sugar factory sludge and potash feldspar powder of the above formula evenly, and then obtain porcelain ...

Embodiment 3

[0065] A light-weight high-strength porcelain particle made from sugar factory sludge, which is composed of the following raw materials in parts by weight: 35 parts of sugar factory sludge, 35 parts of construction waste, and 30 parts of potash feldspar powder.

[0066] Among them, construction waste is mainly inorganic minerals, and construction waste includes the following parts by weight of raw materials: 10 parts by weight of tiles, 20 parts of soil, and 10 parts of concrete blocks.

[0067] Among them, the potassium feldspar powder has a particle size of 100 mesh or less.

[0068] A manufacturing method of lightweight and high-strength porcelain particles made from sugar factory sludge, which includes the following steps:

[0069] A. Crush the construction waste with the above formula to below 200 meshes to obtain crushed construction waste;

[0070] B. Mix the crushed construction waste prepared in step A with the sugar factory sludge and potash feldspar powder of the above formul...

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Abstract

The invention belongs to the technical field of the recovery and the resource utilization of sludge, and particularly relates to a light-weight and high-strength porcelain particle manufactured by utilizing the sludge from a sugar house and a manufacturing method thereof. The manufacturing method comprises the following steps: first, crushing 30-50 parts of construction rubbish to obtain a construction rubbish crushed material; and uniformly mixing the construction rubbish crushed material with 30-40 parts of the sludge from the sugar house and 20-40 parts of potash feldspar powder, and then,roasting the mixture at 1150-1500 DEG C for 20-120 minutes, and cooling the mixture to obtain the light-weight and high-strength porcelain particle. In the invention, the sludge from the sugar house,the construction rubbish and the potash feldspar powder are mixed according to a certain proportion; the synergistic effects among the sludge from the sugar house, the construction rubbish and the potash feldspar powder are exerted, so that the strength of the manufactured light-weight and high-strength porcelain particle is up to 60-120 MPa; and the light-weight and high-strength porcelain particle has the physical performances and the mechanical performances more excellent than those of a general natural stone. By using the light-weight and high-strength porcelain particle, not only can waste be changed into valuables articles, but also the environmental pollution is improved favorably; the principles of harmlessness, reduction and resource utilization for the treatment of solid waste in China are met; and the light-weight and high-strength porcelain particle has obvious economic benefit and social benefit.

Description

Technical field [0001] The invention belongs to the technical field of resource recycling and utilization, and in particular relates to a light-weight high-strength porcelain granule manufactured from sugar factory sludge and a manufacturing method thereof. Background technique [0002] Sugar mill sludge is a waste produced by the sugar industry during the production of cane sugar. It contains a variety of organic substances, which pollute the environment due to its high moisture content and corruption. There are nearly one million tons every year. Since there is no comprehensive utilization, the landfill method is used for disposal, which causes waste of resources and secondary pollution. So far, there is no proper way to deal with it. [0003] At the same time, the amount of construction waste in my country has accounted for 30%-40% of the total amount of urban waste. According to the standard of 500-600 tons / 10,000 square meters, by 2020, my country will increase construction ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B38/00C02F11/00B09B3/00
CPCY02W30/58
Inventor 林小明
Owner 广东春天生态科技集团有限公司