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Spray drying granulation method of boron carbide powder

A technology of boron carbide powder and boron carbide, which is applied in the field of spray drying and granulation of boron carbide powder, can solve the problems of poor performance and performance deterioration of boron carbide ceramics, achieve low cost, reduce cost, and promote large-scale application Effect

Inactive Publication Date: 2012-06-20
NINGBO VULCAN TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The performance of boron carbide ceramics produced by liquid phase sintering method is relatively poor, and the performance will deteriorate sharply due to the appearance of liquid phase when used at high temperature

Method used

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  • Spray drying granulation method of boron carbide powder
  • Spray drying granulation method of boron carbide powder

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0024] 900 grams of boron carbide powder (D 50 : 0.8μm), 50 grams of petroleum coke, 10 grams of silicon carbide powder, 5 grams of ammonium lignosulfonate, 45 grams of dextrin, 5 grams of ethylene glycol and 1500 grams of deionized water were put into a horizontal ball mill, and 1000 grams of Boron carbide was used as a medium ball during ball milling, and the ball mill was mixed for 5 hours, and the speed of the ball mill was 500 rpm to obtain a slurry with a pH value of 8. After passing the slurry through a 300-mesh sieve, use a constant-flow pump to send the slurry to the centrifugal turntable nozzle of the spray drying granulator, and the centrifugal speed is 5000 rpm to form tiny droplets. The inlet temperature of the spray drying granulator is 250°C, and the outlet temperature is 100°C. The granulated material is cooled and collected, and passed through a 100-mesh sieve to obtain a granulated material with a moisture content of 1.1%. The moisture-proof packaging is read...

Embodiment 2

[0027] 900 grams of boron carbide powder (D 50 : 0.8μm), 40 grams of graphite powder, 20 grams of silicon carbide powder, 5 grams of ammonium lignosulfonate, 55 grams of dextrin, 6 grams of tributyl phosphate and 1500 grams of deionized water were put into the vertical ball mill, and 1000 One gram of boron carbide was used as a medium ball during ball milling, and the ball milling was mixed for 5 hours at a speed of 600 rpm to obtain a slurry with a pH value of 8. After the slurry passes through a 300-mesh sieve, a constant-flow pump is used to send the slurry to the centrifugal turntable nozzle of the spray drying granulator, and the centrifugal speed is 5000 rpm to form tiny droplets. The inlet temperature of the spray drying granulator is 260°C, and the outlet temperature is 105°C. The granulated material is collected by cooling and passed through a 100-mesh sieve to obtain a granulated material with a moisture content of 0.8%.

[0028] The bulk density of the pellets is 0...

Embodiment 3

[0030] 970 grams of boron carbide powder (D 50 : 0.8μm), 65 grams of graphite powder, 30 grams of silicon carbide powder, 10 grams of ammonium lignosulfonate, 55 grams of dextrin, 5 grams of ethylene glycol and 2000 grams of deionized water were put into the rolling ball mill, and 1000 grams of carbonized Boron is used as the medium ball during ball milling, the ball mill is mixed for 5 hours, and the ball mill speed is 400 rpm to obtain a slurry with a pH value of 10. After the slurry is passed through a 300-mesh sieve, the slurry is sent to the spray drying machine with a constant flow pump. The high-speed rotary nozzle of the granulator forms tiny mist droplets. The inlet temperature of the drying tower is 260°C, and the outlet temperature is about 102°C. The granulated material is collected by cooling and passed through a 100-mesh sieve to obtain granulated material with a moisture content of 1.0%. The moisture-proof packaging is ready for use.

[0031] The bulk density o...

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Abstract

The invention discloses a spray drying granulation method of a boron carbide powder. The method comprises the following steps of: preparing the following raw materials in percentage by weight: 30-69% of boron carbide micro powder, 0.5-15% of carbon powder, 0-15% of silicon carbide powder, 0-8% of dispersing agent, 0.1-10% of adhesive, 0-10% of deforming agent and 30-69% of water; and then placing the raw materials into a ball mill; controlling the ball mill mixing time, the rotation speed of the ball mill and ball material ratio so as to obtain a slurry suitable for spray drying granulation; directly spraying the slurry into a spray drying granulator; and controlling temperatures and pressures of slurry inlet and outlet or the rotation speed of a centrifugal turntable so that the boron carbide slurry is dried into boron carbide granulated material. The spray drying granulation method disclosed by the invention has the characteristics of high yield, low cost, good granulated material molding performance and the like; and the prepared boron carbide granulated material is suitable for preparing a normal pressure sintered boron carbide ceramic with high compactness and high performance.

Description

technical field [0001] The invention relates to a spray drying and granulation process of boron carbide powder, in particular to a spray drying and granulation method of boron carbide powder. Background technique [0002] Boron carbide is an important superhard material in nature whose hardness is second only to diamond and cubic boron nitride. It has the characteristics of high melting point, high modulus, small specific gravity, good self-lubrication, wear resistance, acid and alkali corrosion resistance, radiation resistance, and neutron absorption. It is a new type of high-performance engineering ceramic material with outstanding comprehensive properties. It has important applications in high-end liquid and gas sealing materials, aerospace engine nozzles, high-end ceramic bearings, high-end bulletproof armor materials, polishing and fine abrasives of hard materials, etc. In addition, boron carbide ceramics play an irreplaceable role in neutron absorption and shielding c...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/563C04B35/626
Inventor 邬国平
Owner NINGBO VULCAN TECH CO LTD