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Preparation method for compound ceramic grain enhancing layer on surface of low-alloy structural steel

A technology of surface composite and ceramic particles, applied in metal material coating process, coating and other directions, can solve the problems of hardness, wear resistance, high temperature resistance that are not as good as ceramic materials, brittleness limit application, etc. High hardness and good high temperature resistance

Inactive Publication Date: 2013-11-27
WUXI VOCATIONAL & TECHN COLLEGE
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Metal materials have good toughness, but their hardness, wear resistance, and high temperature resistance are not as good as ceramic materials, and the brittleness of ceramic materials limits its application

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0020] 1) Polish the surface of the low-alloy structural steel plate until it reveals a silver-white metallic luster, remove the oxide film on the steel surface, and wipe and clean the surface of the steel plate with acetone;

[0021] 2) Fully mix metal Zr powder with a particle size of 74 μm, ferroboron powder, and SiC ceramic powder with a particle size of 61 μm in a mixer in a mass ratio of 1:0.88:0.22 to make a cermet mixed powder;

[0022] 3) Fully stir the binder, deionized water and the mixed metal-ceramic powder obtained in step 2) in a mortar with a mass ratio of 0.05:0.35:1 to make a mixed metal-ceramic powder paste;

[0023] 4) Apply the cermet mixed powder paste prepared in step 3) evenly with a brush on the surface of the steel plate polished and wiped in step 1), with a coating thickness of 1.0-1.2 mm, and place it at room temperature for 4 hours, dried, and then put into a 150°C drying oven to dry for 12 hours to obtain a steel plate with cermet mixed powder;

...

Embodiment 2

[0031] 1) Polish the surface of the low-alloy structural steel plate until it reveals a silver-white metallic luster, remove the oxide film on the steel surface, and wipe and clean the surface of the steel plate with acetone;

[0032] 2) Fully mix metal Zr powder and ferroboron powder with a particle size of 74 μm and SiC ceramic powder with a particle size of 61 μm in a mixer at a mass ratio of 1:0.88:0.44 to make a cermet mixed powder;

[0033] 3) Fully stir the binder, deionized water and the mixed metal-ceramic powder obtained in step 2) in a mortar with a mass ratio of 0.05:0.35:1 to make a mixed metal-ceramic powder paste;

[0034] 4) Apply the cermet mixed powder paste prepared in step 3) evenly with a brush on the surface of the steel plate polished and wiped in step 1), with a coating thickness of 1.0-1.2 mm, and place it at room temperature for 5 hours, dried, and then put into a 150°C drying oven to dry for 11 hours to obtain a steel plate with cermet mixed powder; ...

Embodiment 3

[0042] 1) Polish the surface of the low-alloy structural steel plate until it reveals a silver-white metallic luster, remove the oxide film on the steel surface, and wipe and clean the surface of the steel plate with acetone;

[0043] 2) Fully mix metal Zr powder and ferroboron powder with a particle size of 74 μm and SiC ceramic powder with a particle size of 61 μm in a mixer at a mass ratio of 1:0.88:0.66 to make a cermet mixed powder;

[0044] 3) Fully stir the binder, deionized water and the mixed metal-ceramic powder obtained in step 2) in a mortar with a mass ratio of 0.05:0.35:1 to make a mixed metal-ceramic powder paste;

[0045] 4) Apply the cermet mixed powder paste prepared in step 3) evenly with a brush on the surface of the steel plate polished and wiped in step 1), with a coating thickness of 1.0-1.2 mm, and place it at room temperature for 6 hours, dried, and then put into a 150°C drying oven to dry for 10 hours to obtain a steel plate with pre-prepared metal-ce...

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Abstract

The invention relates to a preparation method for a metal ceramic compound material, in particular to a preparation method for a compound ceramic grain enhancing layer on a surface of low-alloy structural steel. The preparation method comprises the following steps of: 1) polishing the surface of the low-alloy structural steel till silvery white metallic luster is revealed, removing an oxidation film from the surface of the steel, and wiping and cleaning the surface of the steel plate by using acetone; 2) uniformly mixing metal Zr powder, ferroboron powder and SiC ceramic powder, thereby obtaining metallic ceramic mixed powder; 3) stirring binder and deionized water with the metallic ceramic mixed powder, thereby obtaining metallic ceramic mixed powder paste; 4) coating the metallic ceramic mixed powder paste on the surface of the steel plate treated in the step 1), placing, drying, and then stoving, thereby obtaining a preset metallic ceramic mixed powder steel plate; and 5) melting and coating the steel plate treated in the step 4) by utilizing tungsten electrode argon arc melting coating, thereby generating a compound ceramic grain enhancing layer, which takes ZrB2-SiC as principal material, on the surface of the steel plate. The compound ceramic grain enhancing layer is high in hardness, excellent in abrasion resistance and excellent in high-temperature resistance.

Description

technical field [0001] The invention relates to a method for preparing a metal-ceramic composite material, in particular to a method for preparing a composite ceramic particle reinforcement layer on the surface of low-alloy structural steel. Background technique [0002] Metal materials have good toughness, but their hardness, wear resistance, and high temperature resistance are not as good as ceramic materials, and the brittleness of ceramic materials limits its application. Contents of the invention [0003] The object of the present invention is to provide a method for preparing a composite ceramic particle reinforcement layer on the surface of low-alloy structural steel in view of the above-mentioned deficiencies, by generating ceramic particles with high hardness and wear resistance on the surface of cheap low-alloy structural steel to form ceramic The particle-reinforced steel-based composite layer can not only maintain the good toughness and plasticity of the ste...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C23C24/10
Inventor 宋天革
Owner WUXI VOCATIONAL & TECHN COLLEGE