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Refractory shaped body, method for producing refractory shaped body, and member for metal casting

A refractory formed body and manufacturing method technology, applied in the direction of manufacturing tools, casting equipment, metal processing equipment, etc., can solve the problems of low durability, high thermal conductivity of cast iron, increased energy loss, etc., and achieve improved durability and homogeneity High performance and reduced thermal conductivity

Active Publication Date: 2016-01-20
NICHIAS CORP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] However, due to the high thermal conductivity of cast iron, when using cast iron ladles, this results in a lower temperature for the storage furnace and the molten metal being transported
For this reason, considering the temperature drop of the storage furnace and the molten metal, it is necessary to maintain the temperature of the storage furnace at a temperature much higher than the casting temperature, and thus there is a technical problem of increased energy loss.
[0006] Therefore, it is required to replace ladles made of cast iron with ladles made of inorganic materials such as ceramics with low thermal conductivity. technical issues

Method used

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  • Refractory shaped body, method for producing refractory shaped body, and member for metal casting
  • Refractory shaped body, method for producing refractory shaped body, and member for metal casting
  • Refractory shaped body, method for producing refractory shaped body, and member for metal casting

Examples

Experimental program
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Effect test

Embodiment 1)

[0217] As shown in Table 1, the solid content of the following refractory shaped body forming materials was weighed and filled into a kneader: 30.0 parts by mass of high-alumina cement as a binder; 40.0 parts by mass of silica as inorganic particles, 30.0 parts by mass of wollastonite particles; 2.2 parts by mass of acrylonitrile-butadiene copolymer latex-coated glass as a bundle-shaped inorganic fiber aggregate whose surface is covered with a resin having a glass transition temperature of 40°C or less Fiber chopped strands (on the surface of a bundle-shaped glass fiber aggregate with a diameter of 1 mm and a length of 10 mm obtained by cutting neatly concentrated glass continuous fibers, covering 10 parts by mass with respect to 100 parts by mass of the bundle-shaped glass fiber aggregate Part glass transition temperature of -31 ℃ acrylonitrile - butadiene copolymer latex resin made of glass fiber chopped strands). Next, to the above-mentioned kneader, 15 parts by mass of wat...

Embodiment 2~ Embodiment 7)

[0223]As shown in Table 1, except that the blending ratio of cement, inorganic particles, and a bundle-shaped inorganic fiber aggregate formed by covering the surface with a resin having a glass transition temperature of 40° C. or lower was changed, the same operation was carried out as in Example 1, A ladle with support members is produced. In each of the obtained ladles, voids such as pores and voids were not observed. Table 2 shows the composition of the refractory molded body constituting the obtained ladle.

[0224] In addition, the Tap flow value was measured in the same manner as in Example 1 using the kneaded products obtained in each Example. The results are shown in Table 1. Then, using the above-mentioned kneaded product, a rectangular prism-shaped molded product was produced in the same manner as in Example 1, and the bulk density and Charpy impact value of each molded product were measured in the same manner as in Example 1. The results are shown in Table 2. V...

Embodiment 8~ Embodiment 9)

[0243] As shown in Table 5, in addition to being a bundle-shaped inorganic fiber aggregate formed by covering the surface with a resin with a glass transition temperature of 40°C or less, the silica fiber chopped strands were coated with acrylonitrile-butadiene copolymer latex. Silk (on the surface of a 1 mm diameter, 10 mm long bundle-shaped silica fiber aggregate obtained by cutting neatly concentrated silica continuous fibers, relative to 100 parts by mass of the bundle-shaped silica fiber aggregate, Silica fiber chopped strands formed by covering 10 parts by mass of acrylonitrile-butadiene copolymer latex with a glass transition temperature of -31°C) to replace acrylonitrile-butadiene copolymer latex coated glass fiber short The strands were cut, and as shown in Table 5, the blending ratio of cement, inorganic particles, and a bundle-shaped inorganic fiber aggregate formed by covering the surface with a resin with a glass transition temperature of 40° C. or less was changed...

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Abstract

The present invention provides a novel refractory molded body having low thermal conductivity, high homogeneity, and high durability against physical and thermal shocks. The refractory formed body is characterized in that it contains inorganic particles and bundle-like inorganic fiber aggregates, and has an internal structure in which the bundle-like inorganic fiber aggregates are dispersed between the inorganic particles, wherein a fire-resistant A molded article comprising a binder, inorganic particles, and bundle-like inorganic fiber aggregates, and having an internal structure in which the bundle-like inorganic fiber aggregates are dispersed between the inorganic particles bonded by the binder or another refractory molded body, which contains calcium silicate particles as inorganic particles, and contains bundled inorganic fiber aggregates, and has the bundled inorganic fiber aggregates dispersed between the calcium silicate particles internal structure.

Description

technical field [0001] The present invention relates to a refractory shaped body, a method for producing the refractory shaped body, and a component for metal casting. Background technique [0002] When casting molten aluminum and magnesium by die casting technology, a predetermined amount of molten metal is transported from a storage furnace to a casting machine, and a casting ladle is used as a container for pouring into a mold of the casting machine. [0003] In a casting device aimed at mass production, the ladle is mounted on a robot arm or the like to be automatically controlled, and programmed to scoop up a predetermined amount of molten metal from a storage furnace, transport it to the casting machine, and inject it. In addition, in a casting device aimed at small-volume production, the ladle is manually controlled while being fixed to a manual lift handle or the like. [0004] Currently, cast iron spoons account for more than 90% of the market because cast spoons n...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B35/80B22D41/02F27D1/00
CPCB22D41/02C04B35/22C04B35/628C04B35/6303C04B35/6309C04B35/63444C04B35/80C04B35/82C04B2235/3208C04B2235/3217C04B2235/3418C04B2235/5232C04B2235/5264C04B2235/77C04B2235/96F27D1/00
Inventor 木原规浩中间茂菅沼洋介
Owner NICHIAS CORP