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Method for manufacturing refractory clay for constructing refractory bricks of flame path walls of baking furnaces

A technology of refractory brick masonry and refractory mud, which is applied in the field of preparation of refractory mud for the refractory brick masonry of the flue wall of the roasting furnace, which can solve the problems of low refractoriness, deformation and damage of the flue wall, and low bonding strength. Achieve the effects of high refractoriness, long service life and high bonding strength

Active Publication Date: 2014-08-27
河南鑫诚耐火材料股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0003] In view of the above-mentioned defects, the present invention relates to a preparation method of refractory mud for building refractory bricks in the flue wall of a roasting furnace, so as to solve the problem of low bonding strength and poor refractoriness of the refractory mud in the prior art at low temperature, medium temperature and high temperature. Defects that lead to refractory mud falling off and deformation and damage to the flue wall

Method used

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  • Method for manufacturing refractory clay for constructing refractory bricks of flame path walls of baking furnaces

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0026] Embodiment 1: choose the raw material component of following parts by weight:

[0027] High alumina bauxite clinker Ⅰ (Al 2 o 3 content ≥ 75%) particle size ≤ 0.088mm 45 parts,

[0028] Mullite clinker (Al 2 o 3 content ≥ 70%) particle size ≤ 0.088mm 20 parts,

[0029] Alumina powder (Al 2 o 3 Content ≥ 98%) Particle size ≤ 0.043mm 5 parts,

[0030] High alumina bauxite clinker Ⅱ (Al 2 o 3 content ≥75%) particle size ≤0.043mm 10 parts,

[0031] High alumina bauxite clinker Ⅲ (Al 2 o 3 Content ≥ 55%) Particle size ≤ 0.043mm 10 parts,

[0032] High-quality kaolin (Al 2 o 3 Content ≥ 30%) Particle size ≤ 0.043mm 8 parts,

[0033] Sodium carboxymethyl cellulose 2 parts,

[0034] Sodium tripolyphosphate 2 parts,

[0035] 2 parts yellow dextrin,

[0036] After preparing according to the number of parts by weight, add it to the mixer for mixing and stirring. The stirring time is ≧10 minutes. The fully stirred mixture is sealed and bagged for later use.

[00...

Embodiment 2

[0038] Embodiment 2: choose the raw material component of following parts by weight:

[0039] High alumina bauxite clinker Ⅰ (Al 2 o 3 content ≥75%) particle size ≤0.088mm 48 parts,

[0040] Mullite clinker (Al 2 o 3 content ≥ 70%) particle size ≤ 0.088mm 15 parts,

[0041] Alumina powder (Al 2 o 3 Content ≥ 98%) Particle size ≤ 0.043mm 6 parts,

[0042] High alumina bauxite clinker Ⅱ (Al 2 o 3 content ≥75%) particle size ≤0.043mm 10 parts,

[0043] High alumina bauxite clinker Ⅲ (Al 2 o 3 Content ≥ 55%) Particle size ≤ 0.043mm 12 parts,

[0044] High-quality kaolin (Al 2 o 3 content ≥30%) particle size ≤0.043mm 10 parts,

[0045] Sodium carboxymethyl cellulose 1 part,

[0046] Sodium tripolyphosphate 2 parts,

[0047] Sodium hexametaphosphate 1 part,

[0048] Yellow dextrin 2.5 parts,

[0049] After preparing according to the number of parts by weight, add it to the mixer for mixing and stirring. The stirring time is ≧10 minutes. The fully stirred mixture i...

Embodiment 3

[0051] Embodiment 3: choose the raw material component of following parts by weight:

[0052] High alumina bauxite clinker Ⅰ (Al 2 o 3 Content ≥ 75%) Particle size ≤ 0.088mm 53 parts,

[0053] Mullite clinker (Al 2 o 3 content ≥ 70%) particle size ≤ 0.088mm 18 parts,

[0054] Alumina powder (Al 2 o 3 Content ≥ 98%) Particle size ≤ 0.043mm 8 parts,

[0055] High-quality kaolin (Al 2 o 3content ≥ 30%) particle size ≤ 0.043mm 15 parts,

[0056] Sodium carboxymethyl cellulose 1.5 parts,

[0057] Sodium tripolyphosphate 1.5 parts,

[0058] Yellow dextrin 1.5 parts,

[0059] After preparing according to the number of parts by weight, add it to the mixer for mixing and stirring. The stirring time is ≧10 minutes. The fully stirred mixture is sealed and bagged for later use.

[0060] When building refractory bricks, add the bagged mixture to the mud mixer on site, and then weigh 33 parts of clean tap water according to the total weight of the mixture as 100, and add it to ...

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Abstract

The invention provides a method for manufacturing refractory clay for constructing refractory bricks of flame path walls of baking furnaces. Raw materials for manufacturing the refractory clay are obtained from mixing four or more than four of bauxite chamotte I, bauxite chamotte II, bauxite chamotte III, mullite chamotte, alumina powder and high-quality porcellanite, and adding mixture of two or more than two of sodium carboxymethylcellulose, sodium tripolyphosphate, sodium hexametaphosphate and yellow dextrin, wherein the bauxite chamotte I, the bauxite chamotte II and the bauxite chamotte III are different in finenesses and Al2O3 contents. The method includes the steps of weighing, stirring, sealing and packing the raw material mixture in bags; when in construction of the refractory bricks on the construction site, adding the mixture into a slurry mixer, weighing and adding 33-38 weight parts of clean tap water into every 100 weight parts of mixture, and fully stirring for at least 10 minutes. Thickness of the refractory clay is determined for the convenience of utilization. The method for manufacturing the refractory clay for constructing the refractory bricks of the flame path walls of the baking furnaces is simple in process and low in cost, the refractory clay manufactured is high in bonding strength and strong in fire retardance under the conditions of low temperature, middle temperature and high temperature, and the flame path walls constructed are firm, durable and long in service life.

Description

technical field [0001] The invention belongs to the technical field of roasting furnaces for sintering anode carbon products, and in particular relates to a method for preparing refractory mud for building refractory bricks for flue walls of roasting furnaces. Background technique [0002] The anode carbon products used in the aluminum electrolytic cell are fired in a roasting furnace. For the roasting furnace used for roasting, refractory mud is used for the refractory bricks of the flue wall part of the roasting furnace. The roasting temperature of the roasting furnace is generally It exceeds 1200°C or even higher, so the refractory mud needs to have higher bonding strength and higher refractoriness at low, medium and high temperatures. At present, most of the refractory mud of the flue wall of the roaster is clay-based refractory mud, and its Al 2 o 3 The content is between 45% and 48%, and the production process is simple. When building refractory bricks, the bonding s...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B35/66
Inventor 靳艳军董建军
Owner 河南鑫诚耐火材料股份有限公司
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