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Method for regenerating high-speed wire cemented carbide roll collar

A technology of hard alloy and roll rings, which is applied in the field of regeneration of high-wire hard alloy roll rings, can solve the problems affecting the quality of hard alloy roll rings, the inability to make hard alloy roll rings, and the impact on the quality of hard alloys. Achieve remarkable energy-saving effects, save electricity consumption, and shorten the heat preservation time

Active Publication Date: 2015-07-22
蓬莱市超硬复合材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] At present, there are the following problems in the disposal method of cemented carbide roller rings after they are scrapped: the electrolytic method is used to recover WC, Co and Ni, but it involves pollution control; the zinc melting method is used to recover WC, which contains a small amount of Zn, which has an impact on the quality of cemented carbide , can not be made of cemented carbide roll ring, and the power consumption is large, and the energy consumption is high; the efficiency of mechanical crushing method is low, and the content of iron in the mixture of WC, Co and Ni is increased, which affects the quality of cemented carbide roll ring, and it cannot be made of hard alloy roll ring. Alloy roll ring

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0025] Embodiment 1, a method for regenerating a high-wire cemented carbide roll ring, is to use the roll ring with the minimum size as a substrate, and sinter the outer circle, end face, and inner hole surface of the scrapped roll ring through a vacuum pressure sintering furnace, press A regenerated working layer of the same material as that of the scrapped roller ring that is fused into one, the material hardness, bending strength, density, thermal conductivity, and expansion coefficient of the regenerated working layer are all the same, and the ring body size of the regenerated roller ring is the same as that of the original roller ring are the same size.

Embodiment 2

[0026] Embodiment 2, a kind of high-wire hard alloy roller ring regeneration method is that the method is: a, the regenerated roller ring base and the same material cemented carbide powder are packed into a high-purity graphite mold, and the full-automatic dry powder press In the machine, the powder is filled by centrifugal rotation while stirring, scraping, and compacting; b. Put the graphite mold filled with powder into the induction coil of the intermediate frequency furnace to heat, pressurize, heat up, and pre-sinter, and the pressure is sintered The temperature is 1200°C, the pressure is 6MPa, and the power is cut off after 30 minutes of heat preservation; c. After the sintering is completed, wait for the workpiece to cool below 100°C, take out the workpiece, check the sintered blank roll ring, and then put it into the vacuum pressure sintering furnace after passing the test. Sintering, heat up to 1370°C-1490°C, then fill with argon to pressurize to 3 MPa-6 MPa, keep warm...

Embodiment 3

[0027] Embodiment 3, a high-wire cemented carbide roll ring regeneration method, is based on Example 1, and the sintering in the vacuum pressurized sintering furnace is based on the size and material of the roll ring to formulate a corresponding heating curve, as follows:

[0028] The diameter of the roll is Ф158mm: room temperature rises to 900°C in 4 hours, heat preservation for 1 hour, temperature rises to 1250°C in 4 hours, heat preservation for 1 hour; temperature rises to 1490°C in 5 hours, heat preservation for 1 hour, pressurized gas 6 MPa, heat preservation for 40 minutes , cooling with the furnace;

[0029] The diameter of the roll is Ф170mm: room temperature rises to 900°C in 3 hours, heat preservation for 1 hour, temperature rises to 1250°C in 4 hours, heat preservation for 60-70 minutes; temperature rises to 1450°C in 4 hours, heat preservation for 1 hour, pressurized gas 3.5 MPa, heat preservation 40 minutes, cooling with the furnace;

[0030] The diameter of th...

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Abstract

The invention discloses a method for regenerating a high-speed wire cemented carbide roll collar. According to the method, the roll collar which is used to the minimum size serves as a base body, the external circle, end faces and the inner hole surface of the scrapped roll collar are sintered by a vacuum pressurization sintering furnace, and an integrated regeneration work layer made of the same material with the scrapped roller collar is melted. The method has the advantages that the scrapped roll collar servers as the base body, and external and internal circles and the end faces are pressed and sintered together through identical cemented carbide powder, so that the scrapped roll collar is recycled, and a lot of precious metal and energy consumption are saved.

Description

technical field [0001] The invention belongs to the technical field of hard alloy roll rings, and in particular relates to a high-wire hard alloy roll ring regeneration method. Background technique [0002] There are four types of primary carbide roller rings. Under normal circumstances, when the outer diameter of the roller ring is Ф158mm, it will be scrapped to Ф143mm; when the outer diameter of the roller ring is Ф170mm, it will be scrapped to Ф155mm; When the outer diameter of the roller ring is Ф285mm, it will be scrapped when it wears down to Ф255mm. [0003] At present, there are the following problems in the disposal method of cemented carbide roller rings after they are scrapped: the electrolytic method is used to recover WC, Co and Ni, but it involves pollution control; the zinc melting method is used to recover WC, which contains a small amount of Zn, which has an impact on the quality of cemented carbide , can not be made of cemented carbide roll ring, and the p...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B22F7/08B22F3/14
Inventor 孙浩斌孙积海蔡世岩
Owner 蓬莱市超硬复合材料有限公司