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Plasma CVD apparatus

A plasma and raw material gas technology, applied in plasma, gaseous chemical plating, coating, etc., can solve the problems of poor film forming productivity and inability to increase film forming speed

Active Publication Date: 2013-08-14
KOBE STEEL LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, when film formation is performed only in such a limited film formation region, the film formation speed cannot be increased, and the productivity of film formation is poor.

Method used

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Experimental program
Comparison scheme
Effect test

no. 1 approach

[0027] Hereinafter, a plasma CVD apparatus according to a first embodiment of the present invention will be described based on the drawings.

[0028] figure 1 The overall configuration of a plasma CVD apparatus 1A according to the first embodiment of the present invention is shown.

[0029] In the plasma CVD apparatus 1A of this embodiment, under reduced pressure, by applying an alternating current to the pair of deposition rollers 2 and 2 arranged to face each other with a predetermined space (facing space) 3 therebetween or accompanied by A pulse voltage whose polarity is reversed generates a glow discharge in the opposing space 3 sandwiched between the pair of deposition rollers 2 and 2 . Then, in the plasma CVD apparatus 1A, film formation by plasma CVD is performed on the base material W using the plasma of the source gas (film formation gas) ionized by the glow discharge. This plasma CVD apparatus 1A includes a pair of film forming rollers 2 , 2 , a vacuum chamber 4 , ...

no. 2 approach

[0066] Next, a plasma CVD apparatus according to a second embodiment will be described.

[0067] Such as Figure 5 As shown, in the plasma CVD apparatus 1B of the second embodiment, as in the first embodiment, the second magnetic field generating unit 15 is arranged inside the deposition roller 2 as a member other than the first magnetic field generating unit 8 , however, unlike the plasma CVD apparatus 1A of the first embodiment, a plurality (two in this embodiment) of second magnetic field generators 15 are arranged inside each film forming roller 2 at the center of the film forming roller 2 . in the circumferential direction.

[0068] That is, in the case of the deposition roller 2 on the left, the second magnetic field generating unit 15 of the second embodiment is arranged, for example, at a position between four o'clock and five o'clock and between five o'clock and seven o'clock on the clock face. The location of these two places. In addition, in the case of the depos...

no. 3 approach

[0071] Next, a plasma CVD apparatus according to a third embodiment will be described.

[0072] Such as Figure 6 and Figure 7 As shown, the plasma CVD apparatuses 1C and 1D of the third embodiment are the same as the plasma CVD apparatuses 1A and 1B of the first and second embodiments in that they include the first and second magnetic field generators 8 and 15, but , the difference is that these first and second magnetic field generating parts 8, 15 are integrally constructed. Specifically, the first and second magnetic field generators 8 and 15 composed of the center magnet 16 and the racetrack-shaped peripheral magnets 17 are arranged side by side along the circumferential direction of the deposition rollers 2A and 2B. At this time, a part of the surrounding magnets 17 of the adjacent magnetic field generators 8 and 15 is shared. Thus, two regions, the region where the first film-forming region 19 is formed and the region where the second film-forming region 20 is forme...

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Abstract

A plasma CVD apparatus according to the present invention is provided with: a vacuum chamber 4; a pair of deposition rollers 2, 2, each of which is disposed in the vacuum chamber 4, and has a substrate W wound thereon, the substrate on which a coating is deposited; and magnetic field generating sections 8, 15, each of which forms a deposition area where the coating is deposited on the substrate W wound on each deposition roller 2 by generating a magnetic field that generates plasma on the surface of each deposition roller 2. The pair of deposition rollers 2, 2 are composed of a first deposition roller 2, and a second deposition roller 2, which is disposed at an interval from the first deposition roller 2 such that the shaft core of the second deposition roller is parallel to that of the first deposition roller 2. The magnetic field generating sections 8, 15 are disposed such that a first deposition area 19, as the deposition area, is formed in a space 3 between the pair of deposition rollers 2, 2, and that a second deposition area 20 is formed in a region adjacent to the surface of the deposition roller 2 and other than the space 3.

Description

technical field [0001] The present invention relates to a plasma CVD apparatus for forming a CVD film on a base material such as a plastic film or a plastic sheet. Background technique [0002] Among plastic films, especially for plastic films used for display substrates, the property of not allowing the passage of water vapor and oxygen (barrier property) and scratch resistance are highly required. In order to impart such high barrier properties and high scratch resistance to plastic films, etc., it is necessary to coat the surface of the film with transparent SiOx, Al 2 o 3 Etc. skin. Conventionally, physical vapor deposition methods (PVD methods) such as vacuum vapor deposition methods and sputtering methods have been known as coating techniques for such SiOx films and the like. [0003] For example, the vacuum deposition method is widely used in the field of food packaging films as a film-forming method that has particularly high productivity among PVD methods. In th...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C23C16/503C23C16/54H05H1/46
CPCC23C16/50H05H1/46C23C16/54H01J37/32669C23C16/503H01J37/32761H01J2237/3321H01J37/32752H05H2245/123C23C16/4588H01J37/32018H01J37/32568H01J37/3277H05H2245/40
Inventor 玉垣浩冲本忠雄
Owner KOBE STEEL LTD