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Preparation process of furan resin sand

A technology of furan resin and resin sand, which is applied in the direction of manufacturing tools, metal processing equipment, cleaning/processing machinery of casting materials, etc., can solve the problems of poor thermal conductivity, poor yield of furan resin sand, uneven sand mixing, etc., to achieve The effect of reducing production cost, improving yield, and reducing defective rate

Inactive Publication Date: 2014-02-19
WUJIANG HYDRAULIC COMPONENTS FOUNDRY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The furan resin sand prepared by this method has poor yield and uneven sand mixing. At the same time, due to poor thermal conductivity, the casting cannot be fed in time when it solidifies and shrinks, resulting in the formation of shrinkage cracks in thin-walled steel castings.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0031] A preparation process of furan resin sand, comprising the following steps:

[0032] 1) The first choice is to screen the raw sand with a particle size of 80-100 mesh, a mud content of 0.2-0.3 or less, and a water content of 0.1-0.2 or less. The raw sand is divided into two parts according to the weight, and one part of the raw sand is added to the continuous In the sand mixer, then add furan resin for sand mixing, and mix sand for 1-2 minutes under the condition of ambient temperature 20-25 ℃ and relative humidity 50-70%, then add silane, mix evenly, and then sand out to obtain resin sand ;

[0033] 2) Add the curing agent to another part of the original sand, and mix the sand for 1~2 minutes under the conditions of the ambient temperature of 20~25°C and the relative humidity of 50~70% to obtain the curing agent sand;

[0034] 3) Stir the resin sand obtained in step 1) and the curing agent sand obtained in step 2) in a ratio of 1:1 at an ambient temperature of 20-25°C ...

Embodiment 2

[0037] Preparation step is the same as Example 1, and the difference with Example 1 is the proportioning of each composition, and difference is as follows:

[0038] Wherein the original sand contains new sand and recycled sand with a weight ratio of 1:9, the new sand contains chromite sand accounting for 20% of the new sand gross weight, the addition of furan resin is 3.0% of the original sand gross weight, and the addition of the curing agent The amount is 50% of the added amount of furan resin, the added amount of sawdust is 4% of the total weight of raw sand, and the added amount of silane is 0.8% of the added amount of furan resin.

Embodiment 3

[0040] Preparation step is the same as Example 1, and the difference with Example 1 is the proportioning of each composition, and difference is as follows:

[0041] Wherein the original sand contains new sand and recycled sand with a weight ratio of 1:9, the new sand contains chromite sand accounting for 20% of the total weight of the new sand, the addition of furan resin is 2.1% of the total weight of the original sand, and the addition of the curing agent The amount is 40% of the furan resin, the sawdust is 2.75% of the total weight of the raw sand, and the silane is 0.5% of the furan resin.

[0042] It can be seen that the furan resin sand produced by the furan resin sand preparation process of the present invention has the characteristics of high strength, good uniformity, good yield and low production cost, and can reduce the defective rate of castings after use.

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Abstract

The invention provides a preparation process of furan resin sand, and the preparation process comprises the following steps: 1) dividing original sand into two parts by weight, adding one part of the original sand into a continuous-type sand mixer, adding furan resin for sand mixing for 1-2 min, then adding silane for evenly mixing, then discharging to obtain resin sand; 2) adding a curing agent into the other part of the original sand for sand mixing for 1 ~ 2min, then discharging to obtain curing agent sand; and 3) evenly stirring the resin sand and the curing agent sand according to the ratio of 1:1, adding sawdust with stirring in the stirring process, stirring for 10 ~ 40min to obtain the furan resin sand. The original sand comprises new sand and regeneration sand with a weight ratio of 1:9, the new sand contains chromite sand accounting for 20% of the total weight of the new sand, the adding amount of the furan resin is 1.2 ~ 3.0% of the total weight of the original sand, the adding amount of the curing agent is 30 ~ 50% of the adding amount of the furan resin, the adding amount of the sawdust is 1.5 ~ 4% of the total weight of the original sand, and the adding amount of the silane is 0.2 ~ 0.8% of the adding amount of the furan resin. The furan resin sand has the characteristics of high strength, good uniformity, good deformability and low production cost, and at the same time can reduce the casting defect rate after use.

Description

technical field [0001] The invention relates to a preparation process of core (mold) sand, in particular to a preparation process of furan resin sand, which belongs to the field of casting technology. Background technique [0002] Furan resin sand is generally prepared by mixing silica sand, resin and curing agent. It has many advantages such as high dimensional accuracy, short production cycle, good mold collapse and high tensile strength. It can be used for casting steel, cast iron and non-ferrous alloy castings. Production. But furan resin sand [0003] The Chinese patent publication number is CN101992260A, and the invention patent published on March 30, 2011 discloses a furan no-hardening resin sand mold for the production of integrally cast axle housings, which is characterized in that raw sand, furan resin, and solidified The agent is molded according to the following method: fully stir the raw sand and 1.0~1.5% furan resin adhesive in the sand mixer, and then add bo...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22C1/22B22C1/10B22C5/04
Inventor 浦巧生
Owner WUJIANG HYDRAULIC COMPONENTS FOUNDRY