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A kind of special wear-resistant alloy material and preparation method thereof
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A wear-resistant alloy and special technology, which is applied in the field of metal material preparation, can solve the problems of wear resistance, hardness, rust resistance, corrosion resistance, high and low temperature resistance, brittleness, toughness, and cost can not be taken into account. The effect of mechanical properties, stable and uniform quality, and extreme wear resistance
Active Publication Date: 2016-04-27
TONGLING ANDONG CAST STEEL
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[0002] The development of alloy steel has a history of more than 100 years. So far, a variety of alloy steels have been applied in industry, mainly including the following types: quenched and tempered steel, spring steel, tool steel, high speed steel, die steel, high school Low-carbon alloy steel, etc., so far, although alloy steel technology has been greatly developed, there are still many problems, such as wear resistance, hardness, rust resistance, corrosion resistance, high and low temperature resistance, brittleness, toughness, Costs cannot be taken into account. In many cases, the production requirements cannot be met, and further improvements are needed to improve production efficiency, reduce costs, improve safety, provide guarantee for the development of high-tech, and provide impetus for social development. There are still many tasks to be done. difficult
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[0014] A special wear-resistant alloy material, which contains chemical elements and their mass percentages are: carbon 0.1-0.3, silicon 0.3-0.5, boron 0.1-0.2, chromium 3.0-3.3, nickel 11.0-11.5, cobalt 3.3-3.5, Mo0.2-0.5, Cu0.6-0.8, Os0.01-0.03, Ir0.003-0.005, Ru0.004-0.006, Rh1.0-2.5, P≤0.030, S≤0.030, and the balance is iron.
[0015] The production method of the special wear-resistant alloy material is:
[0016] (1) Put pig iron and scrap iron into the furnace at a ratio of 1:2 and melt them as the source of iron matrix; carry out desulfurization, deoxidation, alloying, refining with refining agents, casting, post-casting heat treatment, etc.;
[0017] (2) The batch sequence of alloying elements put into the furnace during the alloying process is: (1) silicon, boron; (2) Cu, Os, Ir; (3) chromium, nickel, cobalt; (4) other remaining Ingredients: The time interval between adding elements in each batch is 9 minutes, and stir evenly after feeding.
[0018] The post-casting ...
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Abstract
The invention relates to a special abrasion-resistant alloy material comprising the following chemical elementary components in percentage by mass: 0.1-0.3% of carbon, 0.3-0.5% of silicon, 0.1-0.2% of boron, 3.0-3.3% of chromium, 11.0-11.5% of nickel, 3.3-3.5% of cobalt, 0.2-0.5% of molybdenum, 0.6-0.8% of copper, 0.01-0.03% of osmium, 0.003-0.005% of iridium, 0.004-0.006% of ruthenium, 1.0-2.5% of rhodium, equal to or less than 0.030% of phosphorus, equal to or less than 0.030% of sulphur and the balance of iron. According to the invention, the rare earth elements are combined with the other raw metal materials and the proportion, the production process and the feed order are reasonably set to ensure that the formed alloy material has a good comprehensive mechanical property and particularly has the characteristics of high strength and hardness, excellent abrasive resistance and the like, so that the life of abrasion-resistant parts can be remarkably prolonged, the damage rate of machinery is reduced and the security coefficient is increased; part of scrap iron is adopted as the raw material to ensure that the quality of the alloy is stable and uniform; and a refining agent is added to ensure that porosity is reduced by 1-2 degrees.
Description
technical field [0001] The invention relates to the field of metal material preparation, in particular to a special wear-resistant alloy material and a preparation method thereof. Background technique [0002] The development of alloy steel has a history of more than 100 years. So far, a variety of alloy steels have been applied in industry, mainly including the following types: quenched and tempered steel, spring steel, tool steel, high speed steel, die steel, high school Low-carbon alloy steel, etc., so far, although alloy steel technology has been greatly developed, there are still many problems, such as wear resistance, hardness, rust resistance, corrosion resistance, high and low temperature resistance, brittleness, toughness, Costs cannot be taken into account. In many cases, the production requirements cannot be met, and further improvements are needed to improve production efficiency, reduce costs, improve safety, provide guarantee for the development of high-tech, a...
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