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Boron-containing gradient hard alloy with shell structure and preparation method of boron-containing gradient hard alloy

A technology of cemented carbide and shell structure, which is applied in the direction of chemical instruments and methods, layered products, metal layered products, etc., can solve the problems of small amount of boron-containing phases on the surface, prolongation, and reduced performance, and achieve sudden failure Risk reduction, increased hardness and wear resistance, elimination of negative effects

Active Publication Date: 2015-02-18
XIAMEN TUNGSTEN
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  • Claims
  • Application Information

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Problems solved by technology

At present, the representative methods of cemented carbide boronizing include: 1. "Cemented Carbide Surface Boronizing Treatment Method", Patent No. Publication No. CN 101948997 B; this method puts cemented carbide in the composition of boron donor, activator and filler. In the solid boronizing agent, a dense boronizing layer of tens to hundreds of microns can be formed on the surface of the cemented carbide after the temperature is raised to 800-1300°C under negative pressure and kept for 0.5-8 hours; the disadvantage of this method is: The boron layer is too thin, less than 1 mm. Under actual service conditions, such as cemented carbide buttons for geological and mining drill bits, the actual wear thickness of the alloy usually exceeds 1 mm; in addition, due to the thin boronizing layer, the boronizing layer and the The transition area between the substrates is also narrow, resulting in a sudden change in performance from the boronizing layer to the substrate, which is prone to stress concentration and damage during use, which is not conducive to the extension of the service life of the cemented carbide
2. "Cemented Carbide Treated with Boron", Patent Publication No. CN 1039837C; This method provides a boronizing method, placing cemented carbide in alumina fillers containing BN and C, in hydrogen or nitrogen Or after raising the temperature to above 1400°C for 70 minutes in a mixed atmosphere of the two, a boronizing layer with a depth of more than 3 mm of a dispersed boron-containing phase can be obtained; although this method obtains a thicker boronizing layer, it is hard The number of boron-containing phases on the surface of the alloy decreases continuously, resulting in a rapid decline in the performance of the alloy in the later period of service; at the same time, the amount of boron-containing phases on the surface layer of this method is less than that of the first method, and the strengthening effect is also weak

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  • Boron-containing gradient hard alloy with shell structure and preparation method of boron-containing gradient hard alloy
  • Boron-containing gradient hard alloy with shell structure and preparation method of boron-containing gradient hard alloy
  • Boron-containing gradient hard alloy with shell structure and preparation method of boron-containing gradient hard alloy

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Embodiment

[0034]A boron-containing gradient cemented carbide with a shell structure of the present invention has a three-layer structure of the surface layer, the subsurface layer and the core from the innermost layer of the boron-containing gradient cemented carbide; the surface layer is a boron-containing phase with uniform distribution The shell structure, the subsurface layer is a gradient transition structure with uniform changes in boron-containing phases, and the core is a cemented carbide structure without boron-containing phases; and the boron-containing phase concentration gradually decreases from the interface between the surface layer and the subsurface layer to the subsurface layer. The skin and core interface completely disappears.

[0035] The thickness of the surface layer of the boron-containing gradient cemented carbide is greater than or equal to 1mm.

[0036] The boron-containing phase quantity, binder phase content and hardness in the surface layer of the boron-cont...

Embodiment 1

[0053] Boronizing heat treatment is carried out on cemented carbide buttons (about 16mm in diameter and about 25mm in height) containing 6wt.% Co, and the filler component is ZrO containing 1wt.% BN 2 , add a small amount of toner. The boronizing equipment is a vacuum integrated furnace, the boronizing temperature is 1360°C, the time is 0.5h, and 10mbar Ar is introduced as a carrier.

[0054] After boronizing, take out the cemented carbide ball tooth sample, use the wire cutting method to intercept the column body, after flat grinding and polishing, use 10% K 3 [Fe(CN) 6 ]+10%NaOH aqueous solution for light corrosion to obtain the metallographic structure of the sample as follows figure 1 shown.

[0055] figure 1 It shows that after boronizing treatment, a layer of boronizing shell with a thickness of more than 1mm is formed on the surface of the alloy button. Between the boronizing shell and the alloy core, there is a transition layer with boron-containing phase disperse...

Embodiment 2

[0058] Boronizing heat treatment is carried out on cemented carbide buttons (about 19mm in diameter and about 28mm in height) containing 6wt.% Co, and the filler composition is 1wt.% B 4 Al of C 2 o 3 , add a small amount of toner. The boronizing equipment is an atmospheric molybdenum wire furnace, the boronizing temperature is 1320°C, the time is 45 minutes, and the atmosphere in the furnace is Ar+10vol.%H 2 mixed composition.

[0059] After boronizing, take out the cemented carbide ball tooth sample, use the wire cutting method to intercept the column body, after flat grinding and polishing, use 10% K 3 [Fe(CN) 6 ]+10%NaOH aqueous solution for light corrosion to obtain the metallographic structure of the sample as follows figure 2 shown.

[0060] The micro-hardness change of the boronizing layer was measured by the Tukon 2100B micro-Vickers hardness tester of Wilson Company, such as image 3 shown. The test pressure is 1kgf, and the distance between test points is 0...

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Abstract

The invention discloses a boron-containing gradient hard alloy with a shell structure and a preparation method of the boron-containing gradient hard alloy. According to the preparation method, a sintered compact hard alloy base body is subjected to boronisation thermal treatment in a boron-containing filler; the temperature of thermal treatment is slightly lower than a liquid phase point of the hard alloy base body. The boron-containing gradient hard alloy is provided with three structures including a surface layer, a secondary surface layer and a core part, wherein the surface layer is a shell tissue with uniformly distributed boron-containing phases; the secondary surface layer is of a gradient transitioning structure with uniformly changed boron-containing phases; the core part is a hard alloy tissue which does not contain the boron-containing phases; the concentrations of the boron-containing phases are gradually reduced from an interface of the surface layer and the secondary surface layer and are completely eliminated at an interface of the secondary surface layer and the core part. The usability of the boron-containing gradient hard alloy is obviously higher than that of a common hard alloy; by the existence of a gradient layer, sudden failure caused by performance difference between a boronisation shell layer and the alloy base body is avoided.

Description

technical field [0001] The invention relates to the technical field of hard alloy material manufacture, in particular to a boron-containing gradient hard alloy with a shell structure and a preparation method thereof. Background technique [0002] Cemented carbide is widely used in metal processing, engineering machinery, mold manufacturing and other fields. With the continuous upgrading of the manufacturing industry, the service conditions of cemented carbide have become increasingly stringent, and various cemented carbide strengthening technologies have continued to develop. Among them, the method of introducing B, C, N and other elements and their compounds (especially compounds with IV B, V B, VI B group metals) into the cemented carbide can make the mechanical properties of the cemented carbide have a gradient distribution, which is effective. Improving the hardness and wear resistance of cemented carbide has been widely used. [0003] Boride has extremely high melting...

Claims

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Application Information

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IPC IPC(8): B32B5/14B32B15/00
CPCB32B5/14B32B15/00
Inventor 曾祺森吴冲浒聂洪波刘超冯炎建李文强文晓肖满斗谢海唯
Owner XIAMEN TUNGSTEN