Check patentability & draft patents in minutes with Patsnap Eureka AI!

A Production Process for Preventing "Core Collapse" Defects of Ultra-Thin Steel Coils

A production process and steel coil technology, applied in the direction of manufacturing tools, metal processing equipment, workpiece lubrication devices, etc., can solve the problem of increased sleeve manufacturing and logistics costs, unsatisfactory anti-"collapse core" defects, and production costs of cold-rolled steel enterprises increase and other issues, to achieve the effect of enhancing market competitiveness, eliminating core collapse, and saving manufacturing and transportation costs

Inactive Publication Date: 2016-08-24
SHANDONG IRON & STEEL CO LTD
View PDF4 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Whether it is sleeve rolling or hard core tension coiling with increased number of coils, the production cost of cold-rolled steel enterprises will increase. The former increases sleeve manufacturing and logistics costs, and the latter resists " The effect of "collapsed core" defect is not ideal (see figure 1 ), and directly reduces the finished product rate, which may be fatal to steel companies currently in the fierce competition in the steel market

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • A Production Process for Preventing "Core Collapse" Defects of Ultra-Thin Steel Coils
  • A Production Process for Preventing "Core Collapse" Defects of Ultra-Thin Steel Coils
  • A Production Process for Preventing "Core Collapse" Defects of Ultra-Thin Steel Coils

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0030] Embodiment 1 produces the thin-gauge steel coil of 0.25mm thickness

[0031] (1) Raw material preparation: choose hot-rolled coil, thickness 3.0mm, SPHC, width 1250mm, steel coil diameter 1850mm;

[0032] (2) Uncoiling: The raw steel coil is uncoiled by the uncoiler, and the head of the strip passes through the rolling mill and the coiler successively. The jaws of the coiler clamp and coil the strip for 1.5 turns, and establish a large linkage tension of 43.7KN, that is, set 2 times the fixed tension 21.9KN;

[0033] (3) Rolling: After 6 passes of rolling, the following process parameters of each pass use a reduction ratio (%) of 34-32-36-35-34-33, and a rolling force (MN) of 11 -10-11-10-10-9, the tension (KN) system is 140-130-110-85-53-21.9, the rolling speed is not less than 400m / min, and the extreme pressure performance is good in the rolling process Fulton ROLKLEEN AS 2600HD dispersive rolling oil, the operating temperature is controlled at 55-58°C, the concentr...

Embodiment 2

[0038] Embodiment 2 produces the thin-gauge steel coil of 0.22mm thickness

[0039] (1) Raw material preparation: choose hot-rolled coil, thickness 2.75mm, SPHC, width 1000mm, steel coil diameter 1970mm;

[0040] (2) Uncoiling: The raw steel coil is uncoiled by the uncoiler, and the head of the strip passes through the rolling mill and the coiler successively. The jaws of the coiler clamp and coil the strip for 1.5 turns, and establish a linkage high tension of 30.8KN, that is, set 2 times the fixed tension 15.4;

[0041] (3) Rolling: After 6 passes of rolling, the following process parameters of each pass use a reduction ratio (%) of 35-33-35.5-35.5-34.5-33, and a rolling force (MN) of 11- 11-10-10-11-10, Tension (KN) 140-130-105-65-40-15.4, rolling speed not less than 400m / min, Houghton ROLKLEEN with super extreme pressure performance is used in the rolling process AS 2600HD dispersive rolling oil, the temperature is controlled at 55-58°C, the concentration is controlled a...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
thicknessaaaaaaaaaa
thicknessaaaaaaaaaa
thicknessaaaaaaaaaa
Login to View More

Abstract

The invention discloses a production technology for preventing 'core collapse' defect of ultrathin steel coil. The production technology comprises: uncoiling a raw material steel coil by an uncoiling machine, clamping the head portion of the band steel by a clamping jaw of a recoiling machine, and coiling 1.5 circles of the band steel, then rolling the band steel for 5 to 7 times, rolling the band steel of 2.5 to 3.0 mm thick into a thin band steel whose thickness is less than 0.3 mm, and then coiling the finished steel coil by the recoiling machine, putting the finished steel coil into a warehouse after coil discharging, weighing, and bundling. A high tension start technology is used for coiling the finished coils, the core portion start tension is increased to 1.6 to 2 times of the set coiling tension stress, then the core portion start tension is gradually reduced and returned to the set tension stress of 70 N / mm2 when the outer diameter of the steel coil is 800 mm; the clamping jaw is reversed after the coiling block is shrank for 2 degrees during the coil discharging. The production technology for preventing 'core collapse' defect of ultrathin steel coil employing a hard core tension cold rolling method without increasing the number of coiling circles is able to saved the cost of manufacturing sleeves and the cost of transportation, thereby effectively removing the 'core collapse' defect of ultrathin steel coil, and increasing the production rhythm and efficiency.

Description

technical field [0001] The invention relates to a production process of plate and strip steel in the metallurgical industry, and is particularly suitable for the production process of cold-rolled ultra-thin steel coils. Background technique [0002] At present, many steel companies, especially small and medium-sized private steel companies, are producing cold-rolled strip steel, among which extremely thin chilled steel plates with a thickness below 0.3 mm account for a large proportion. In the production of the above-mentioned thin gauge products, a reversing cold rolling mill equipped with a high-tension coiler is generally used. Due to the technological characteristics of the reversing cold rolling unit, the core of the off-line steel coil is actually wound by several turns of harder strip steel that has not been rolled to the target thickness. For extremely thin chilled steel coils with a thickness below 0.3mm, the usual method is to use sleeve rolling, and at the same t...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): B21B1/22B21B37/00B21B37/48B21B45/02B21C47/04B21C47/24
CPCB21B1/40B21B45/0251B21B2265/08B21C47/02B21C47/24
Inventor 闻青山孙浩高元军王乐査凯吴冬梅刘继武马昊程龙刘爱民胡国雄
Owner SHANDONG IRON & STEEL CO LTD
Features
  • R&D
  • Intellectual Property
  • Life Sciences
  • Materials
  • Tech Scout
Why Patsnap Eureka
  • Unparalleled Data Quality
  • Higher Quality Content
  • 60% Fewer Hallucinations
Social media
Patsnap Eureka Blog
Learn More