Unlock instant, AI-driven research and patent intelligence for your innovation.

Heat Treatment Method of Resonant Plate Iron Plate String Nut

A heat treatment method and resonance disc technology, applied in heat treatment furnaces, heat treatment equipment, furnaces, etc., can solve problems such as uncleanness, hardness of string nuts that cannot meet long-term performance or tuning, noise and unbalanced tone transition, etc., to improve hardness Effect

Active Publication Date: 2017-04-26
宜昌金宝乐器制造有限公司
View PDF4 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] like Figure 4 As shown in , the strings in the piano resonant board need to bypass the string nut, and the iron plate string nut is one of the key stress points. After a single string is dialed to the standard tone, the string tension can reach about 100kgf on average. During the long-term performance or tuning process, the strings will generate greater friction and pressure on the string nut, which will destroy the originally flat and smooth arc surface of the string nut R into an uneven zigzag shape, resulting in noise and unbalanced or uneven timbre transition. Clean, seriously affecting the sound quality of the piano
The current iron plate is made of gray cast iron HT150, with a hardness of about HRB80. The hardness of the string nut cannot meet the needs of long-term playing or tuning.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Heat Treatment Method of Resonant Plate Iron Plate String Nut
  • Heat Treatment Method of Resonant Plate Iron Plate String Nut
  • Heat Treatment Method of Resonant Plate Iron Plate String Nut

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0028] Such as Figure 1~4 Among them, a heat treatment device for resonating plate iron plate string pillows, including a machine base 7, an X guide rail 8 is arranged on the machine base 7, a Y guide rail 10 is installed on the X guide rail 8, and can slide along the X direction, and the Z guide rail 9 is installed on the Y guide rail 10 and can slide along the Y direction. The Z guide rail 9 is equipped with a laser head 4, and the laser head 4 can slide along the Z guide rail 9; similar to the three-axis CNC machine tool, it drives the X guide rail 8. Y guide rail 10 and Z guide rail 9, laser head 4 can move precisely along X, Y and Z directions, positioning accuracy: ±0.05mm / 300mm; repeat positioning accuracy: ±0.05mm.

[0029] The laser head 4 is located above the workbench 5, and the workbench 5 is provided with a fixture with a reference hole for positioning and clamping the resonant disc 1;

[0030] Also be provided with laser device 6 near support 7, the light beam ...

Embodiment 2

[0033] On the basis of Embodiment 1, a heat treatment method for a resonant plate iron plate string nut using the above-mentioned resonant plate iron plate string nut heat treatment device includes the following steps:

[0034] 1. Install the resonance disc 1 on the workbench 5, and fix the iron plate 1 to the base of the workbench with a reference positioning system, so that each axis can meet the running track of the laser scanning of the resonance disc string nut when the program is executed. Install the laser head 4 on the Z guide rail 9;

[0035] Before the hardening treatment, use the positioning device of the laser head 4 to align the processing area 3 of the string nut 2, and drive the X guide rail 8, the Y guide rail 10 and the Z guide rail 9 to pre-scan the processing area 3 of the string nut 2, and check the irradiation on the string Whether the light movement on pillow 2 is carried out according to the required regional trajectory; if so, go to the next step;

[0...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
hardnessaaaaaaaaaa
Login to View More

Abstract

A heat treatment device for resonating plate iron plate string pillows, including a machine base, a workbench is provided on one side of the machine base, and a laser head is arranged on the Z guide rail of the machine base; the laser head is located above the workbench, and the workbench There is a fixture with a reference hole for positioning and clamping, which is used for positioning and clamping the resonant disc; a laser is also installed near the machine base, and the beam emitted by the laser is transmitted to the laser head through the mirror lens in the optical path of the machine tool. A method for heat-treating the iron plate of the resonating plate by using the above-mentioned device, so that the laser head moves along the top of the nut of the resonating plate, and the laser emitted by the laser head makes the top of the saddle harden by phase transformation; through the above steps, the iron plate of the resonating plate is realized. Nut heat treatment. The invention provides a heat treatment device and method for a resonating plate iron plate string nut, which can greatly increase the hardness of the string nut without changing the shape and structure of the resonating plate. After testing, the hardness of the string nut has been increased from HRB80 to above HRC40, which meets the actual requirements and meets the requirements of long-term playing or tuning.

Description

technical field [0001] The invention relates to the field of piano production, in particular to a heat treatment method for a resonating plate iron plate string nut. Background technique [0002] Such as Figure 4 As shown in , the strings in the piano resonant board need to bypass the string nut, and the iron plate string nut is one of the key stress points. After a single string is dialed to the standard tone, the string tension can reach about 100kgf on average. During the long-term performance or tuning process, the strings will generate greater friction and pressure on the string nut, which will destroy the originally flat and smooth arc surface of the string nut R into an uneven zigzag shape, resulting in noise and unbalanced or uneven timbre transition. Clean, seriously affecting the tone quality of the piano. The current iron plate is made of gray cast iron HT150, with a hardness of around HRB80. The hardness of the nut cannot meet the needs of long-term performance...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): C21D9/00C21D1/09
CPCC21D1/09C21D9/0068
Inventor 吴天延罗扬
Owner 宜昌金宝乐器制造有限公司