Method for improving quality of ultrasonic transducer time-delay sound column

Abstract

Belonging to composite structure non-destructive detection technologies, the invention relates to a method for improving the quality of an ultrasonic transducer time-delay sound column used for detecting composite materials. A sound absorption gradient coating is added to a soft membrane cavity inner wall of an ultrasonic transducer's liquid sound transmission column, when the formed diffusion sound wave from a piezoelectric unit is subjected to sound absorption by the sound absorption gradient coating, no more redundant interferential reflection sound wave can be formed, the sound absorption gradient coating adopts 3 different gradient distributions, the thickness range of the sound absorption coating is 0.3mm-1.0mm, and the sound absorption gradient coating can be used cooperatively with the liquid sound transmission column 1B composed of water or oil. The method provided by the invention significantly improves the quality of the liquid sound transmission column, guarantees that an ultrasonic probe and the detected composite material surface can form stable acoustic coupling during scanning, also does not cause liquid soft membrane cavity reflection interference, and then ensures the formation of stable ultrasonic detection signals, improves the detection effect and defect detection capability, and avoids missed detection and misjudgement.

Description

technical field [0001] The invention belongs to the composite material structure non-destructive testing technology, and relates to a method for improving the quality of the delayed sound column of an ultrasonic transducer used for testing composite materials. Background technique [0002] With the wide application of composite materials in aviation, aerospace, civil aviation, transportation, construction, electric power and other industrial fields, many key engineering structures and complex structures based on structural design and structural manufacturing of composite materials have been continuously installed and applied in engineering. Structural design or load bearing considerations often require 100% scan inspection of composite structures. Ultrasound is currently a major testing method used for non-destructive testing of composite material structures. To achieve ultrasonic testing, it is first necessary to reflect / receive sound waves through ultrasonic transducers. ...

AI Technical Summary

Problems solved by technology

At present, there are two main types of ultrasonic transducers used for manual scanning and detection of composite materials: 1) the solid sound column is used, such as figure 1 As shown, between the piezoelectric unit of the transducer and the surface of the composite material to be detected, the propagation of sound waves is realized through a solid sound-permeable column. The obvious disadvantages are: a) Because the surface of the composite material structure usually shows certain curved features , and the surface is often "convex and convex". Therefore, the actual coupling effect of this sound-transmitting column is very poor, and it is easy to affect the normal transmission / reception of sound waves by the transducer and the additional loss of sound wave signals. Good and stable acoustic coupling is formed on the surface of the material, resulting in missed detection; b) The sound-transmitting column is in hard contact with the surface of the composite material to be detected, which is likely to cause unstable contact of the transducer during manual scanning, affecting the reception of the detection signal, and easily Cause missed detection; c) The solid transparent sound column is easy to wear and deform, resulting in poor contact and coupling of the transducer, which is easy to cause missed detection

2) To address the above shortcomings, one of the improvement methods is to use the soft membrane 1E coupling, using the liquid in the soft membrane inner cavity 1C as the sound-transmitting column 1B to realize the soft contact coupling between the transducer and the surface of the composite material to be tested. Adjust the contact jacket 1D to achieve the best coupling effect, such as figure 2 As shown, the shortcoming is that when the non-focus transducer is used, due to the radial diffusion characteristics of the emitted sound beam formed from the piezoelectric unit 1A, the sound waves near the center of the piezoelectric unit 1A around the outside will be in the soft membrane The inner wall of the inner cavity 1C forms a diffuse sound wave 2, and after the diffuse sound wave 2 is incident on the inner wall of the pia mater, a reflected sound wave 3 is formed, thereby generating an interference sound wave signal, seriously affecting the detection effect, and easily leading to missed detection and misjudgment

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