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A surface processing method suitable for diamond/copper composite materials

A composite material and surface processing technology, which is applied in the field of diamond/copper composite surface processing, can solve the problems of unfavorable material plating reliability, black surface color of the material, and difficulty in mass application, etc., to increase the reliability of the plating layer , low cost and convenient processing

Active Publication Date: 2018-10-02
GRIMAT ENG INST CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

There is a ZL200710178844.5 high thermal conductivity copper-based composite material and its preparation method, and the diamond / copper composite material has been successfully prepared. However, due to the diamond particles contained in the diamond / copper composite material, it is difficult to process conventional silicon carbide grinding wheels and alumina grinding wheels to achieve electronic The requirement that the surface roughness of the device is less than 1 micron
Using the method of diamond micropowder grinding, adding diamond micropowder to the grinding disc can obtain a surface with a roughness less than 1 micron, but there are two problems. One is that the grinding efficiency is low, and it is difficult to apply in large quantities; The metal impurities in the diamond-copper composite material are easily embedded in the copper matrix of the diamond-copper composite material, causing the surface color of the material to become black, and the introduction of impurities is detrimental to the plating reliability of the later material

Method used

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  • A surface processing method suitable for diamond/copper composite materials

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0015] according to figure 1 In the process shown, a vitrified bonded diamond grinding wheel with a diamond volume fraction of 37.5% and a particle size of 40 mesh to 50 mesh is used to grind the diamond / copper composite material for a rough grinding; the diamond volume fraction is 31%, and the particle size is 100 mesh to 120 mesh. Purpose Vitrified bonded diamond grinding wheel is used for secondary coarse grinding; when the distance from the final size is 0.06mm, use a diamond volume fraction of 45%, a particle size of 100-120 mesh, and a high-hardness diamond grinding wheel with a hardness of Q for fine grinding, and finally the diamond / copper The surface roughness of the composite material is 0.8-0.9 microns.

Embodiment 2

[0017] according to figure 1 In the process shown, use a diamond volume fraction of 40% and a particle size of 80 mesh to 100 mesh to grind the diamond / copper composite material for a rough grinding; use a diamond volume fraction of 35% and a particle size of 120 mesh to 140 mesh The vitrified bond diamond grinding wheel is used for secondary rough grinding; when the distance from the final size is 0.05mm, the diamond volume fraction is 47.5%, the particle size is 100-120 mesh, and the hardness is P-level high-hardness diamond grinding wheel for fine grinding. The surface roughness of the composite material is 0.8-0.9 microns.

Embodiment 3

[0019] according to figure 1 In the process shown, a vitrified bonded diamond grinding wheel with a diamond volume fraction of 45% and a particle size of 70 mesh to 80 mesh is used to grind the diamond / copper composite material for a rough grinding; a diamond volume fraction of 32.5% is used and the particle size is 140 mesh to 170 mesh. Vitrified bond diamond grinding wheel for secondary coarse grinding; when the distance from the final size is 0.06mm, use a diamond volume fraction of 50%, a particle size of 140-170 mesh, and a high-hardness diamond grinding wheel with S-level hardness for fine grinding, and finally diamond / copper The surface roughness of the composite material is 0.7-0.8 microns.

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Abstract

The invention discloses a surface machining method applicable to a diamond / copper composite material, and belongs to the field of surface treatment technologies for composite materials. The surface machining method comprises the steps that a ceramic bond diamond grinding wheel is adopted for conducting primary coarse grinding, so that excess copper on the surface of the diamond / copper composite material is removed; a fine-particle diamond ceramic bond diamond grinding wheel is adopted for conducting secondary coarse grinding, and the surface roughness is made smaller than 2 micrometers; and a high-hardness diamond grinding wheel is adopted for conducting accurate grinding when the size is 0.03-0.08 mm greater than the target size, and finally the surface roughness is smaller than 1 micrometers. According to the surface machining method, flat grinding through the grinding wheels is conducted during coarse grinding and accurate grinding, the grinding efficiency is high, the cost is low, machining is convenient, batch production can be achieved, and the surface smoothness of the composite material is guaranteed; and above all, other impurities are not introduced in the machining process, and the clad layer reliability is improved after the surface of the composite materials is cladded.

Description

technical field [0001] The invention belongs to the technical field of surface treatment of composite materials, and in particular relates to a method for surface processing of diamond / copper composite materials. Background technique [0002] Due to its excellent comprehensive properties such as high thermal conductivity, low expansion and adjustable physical properties, diamond / copper composite materials have become important candidate materials for heat dissipation of electronic packaging devices such as semiconductor lasers and microwave power electronics, and are used to replace existing tungsten copper , molybdenum copper and other electronic packaging materials. Diamond / copper composite materials have excellent heat dissipation performance, and are widely used in electronic components such as electronic packaging and thermal control components, and are widely used in my country's electronics, aerospace, weapons, semiconductor lasers and other industries. There is a ZL...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B24B1/00
CPCB24B1/00
Inventor 张习敏郭宏刘铭坤王亚宝
Owner GRIMAT ENG INST CO LTD