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A high-precision high-strength reverse gear idler and its forging method

A high-strength, high-precision technology, applied in the direction of wheels, belts/chains/gears, hoisting devices, etc., can solve the problems of poor strength of reverse idlers, low transmission efficiency, lack of positioning, etc., to ensure operating efficiency and heat treatment The effect of uniformity and guaranteed processing accuracy

Active Publication Date: 2018-12-18
HANGZHOU ADVANCE FORGING
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The present invention provides a high-precision, high-strength reverse gear idler and its forging method, which mainly solves the problems of poor strength, lack of positioning, and poor processing accuracy of the reverse gear existing in the prior art, thereby Technical problems such as poor assembly and low transmission efficiency

Method used

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  • A high-precision high-strength reverse gear idler and its forging method
  • A high-precision high-strength reverse gear idler and its forging method
  • A high-precision high-strength reverse gear idler and its forging method

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Embodiment

[0028] Embodiment: a kind of high-precision high-strength reverse gear idler of this example, as figure 1 , Figure 2, such as image 3 , Figure 4 , including the idler body 1, the inner hole of the idler body is provided with a bell mouth 2, and one end surface of the idler body is provided with three sections of arc-shaped ribs 3, and positioning grooves 4 are formed between adjacent arc-shaped ribs, Positioning projections 5 are arranged on the outside of the positioning groove, and inverted bevel teeth 6 are evenly distributed on the outer surface of the arc-shaped rib. Grooves 7 are concave up and down on the end face of the idler body 1 where the positioning groove is located. A protruding ring 8 is provided on the end face of the idler body, and the arc-shaped rib 3 surrounds the periphery of the protruding ring.

[0029] A kind of forging method of high-precision high-strength reverse gear idler, its steps are as follows Figure 5 ,include:

[0030] a. Put the st...

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Abstract

The invention relates to a forging method of a reverse gear idler, in particular to a high-precision and high-strength reverse gear idler and a forging method thereof. According to the high-precision and high-strength reverse gear idler and the forging method thereof, the technical problems that in the prior art, a reverse gear idler is poor in strength and lack of positioning, and the precision in machining is poor, so that assembly is poor, and transmission efficiency is low are solved. A steel billet material is put into a circular sawing machine to be sawed and sent to a heating furnace to be heated; then a steel billet is sent to a punching machine to be punched and then put into an annealing furnace to be subjected to annealing, spheroidizing annealing and isothermal annealing; a reverse gear idler rough piece is subjected to sand blasting and phosphorus saponification treatment; then reverse tapered teeth of the reverse gear idler rough piece are finished, and a reverse gear idler finish piece is obtained; and then the reverse gear idler finish piece is subjected to carburizing and quenching as well as stress relieving and cooled in nitrogen, the reverse gear idler finish piece is heated and subjected to carbonitriding and quenching stress relieving and put into hot oil to be cooled, and finally a finished product of the high-precision and high-strength reverse gear idler is obtained.

Description

technical field [0001] The invention relates to a forging method of a reverse gear idler, in particular to a high-precision and high-strength reverse gear idler and a forging method thereof. Background technique [0002] As a necessary speed change device for a car, the transmission can generate different gear ratios between the engine and the wheels during the running of the car, and the engine can work at its best power performance state by shifting gears. There are multiple sets of gears in the transmission housing to transmit different speed ratios, but when the car needs to go backwards, only changing the speed ratio can not achieve the purpose of the car going backwards, so there is also a reverse gear idler in the transmission housing, the reverse gear idler The wheel is the transmission gear in the middle of two transmission gears that are not in contact with each other. It meshes with these two gears at the same time, and is used to change the rotation direction of ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B21J5/00B21J5/02B21K1/30F16H55/17
CPCB21J5/00B21J5/02B21K1/30F16H55/17
Inventor 张梦楠施建平王玲珑戚伟栋姚利红石慧
Owner HANGZHOU ADVANCE FORGING