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Aluminum alloy vertical type cast-rolling technology and device

An aluminum alloy, casting and rolling technology, applied in the field of aluminum alloy vertical casting and rolling technology and equipment, can solve the problems of difficult preparation of semi-solid slurry, ineffective segregation elimination, and excessively high temperature in the center of the molten pool, so as to avoid surface and The effect of center band segregation, elimination of center line segregation, and reduction of center temperature

Active Publication Date: 2017-11-07
NORTHEASTERN UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, for aluminum alloys with a very large temperature range in the two-phase region (such as 7000 series aluminum alloys), even if they are cast near the liquidus line, the temperature in the center of the molten pool is still too high, and the effect of segregation elimination is not obvious.
However, the preparation of semi-solid slurry is very difficult, and it is difficult to realize in actual operation.

Method used

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  • Aluminum alloy vertical type cast-rolling technology and device
  • Aluminum alloy vertical type cast-rolling technology and device
  • Aluminum alloy vertical type cast-rolling technology and device

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0029] Such as figure 1 As shown, the casting and rolling device of the aluminum alloy slab of the present invention includes a casting roll 1, a graphite baffle 3, a pinch roll 5, a water spray cooling device 8, etc., and the specific structure is as follows:

[0030] The casting rolls 1 are arranged oppositely, each casting roll 1 passes through the cooling water 2, the casting rolls 1 are placed horizontally, the direction of the slab 7 out of the blank is perpendicular to the ground; the graphite baffle 3 is placed between the two casting rolls 1 The upper part is completely attached to the surface of the casting roll 1, and the relative position with the casting roll 1 is kept constant at all times, and the cavity of the melt 4 is formed between the graphite baffle 3 and the two casting rolls 1; the upper part of the graphite baffle 3 is opposite Set the pinch roll 5, the center line of the pinch roll 5 is on the same straight line as the center line of the casting roll 1...

Embodiment 2

[0032] In the present embodiment, the casting and rolling method of 6181 aluminum alloy with a slab thickness of 40 mm utilizes the device in Embodiment 1, and the specific steps are as follows:

[0033] (1) Batching smelting: according to 6181 aluminum alloy standard composition (wt%) Si: 1.0, Fe: 0.45, Cu: 0.1, Mn: 0.15, Mg: 0.8, Cr: 0.10, Zn: 0.2, Al: balance, will Industrial pure aluminum ingots, magnesium ingots, and aluminum-silicon intermediate alloys are proportioned and weighed, melted in a melting furnace at 730-750°C for 2 hours, then placed in a static furnace for 1 hour, and then refined at 700-720°C. Remove slag once every 2 hours to obtain refined aluminum alloy liquid, and finally degas;

[0034] (2) Melt delivery: transport the melt to the front box through the chute, and control the temperature of the melt reaching the front box at 685±2°C;

[0035] (3) Casting: The initial roll gap of the casting roll is zero, the outer diameter of the casting roll is 500mm...

Embodiment 3

[0038] In the present embodiment, the casting and rolling method of the 5052 aluminum alloy with a slab thickness of 40 mm utilizes the device in Embodiment 1, and the specific steps are as follows:

[0039] (1) Batching smelting: According to the standard composition (wt%) of 5052 aluminum alloy (wt%) Si:0.25, Fe:0.4, Cu:0.1, Mn:0.1, Mg:2.5, Cr:0.25, Al: balance, industrial pure aluminum ingot , magnesium ingots, aluminum-manganese intermediate alloys, aluminum-chromium intermediate alloys and other proportions and weighed, first melt the industrial pure aluminum and set the temperature at 750°C, then add the above-mentioned additional elements and keep it warm for 2 hours, after the slag is removed, the aluminum liquid Transfer to a static furnace to stand for more than 1 hour, and finally degas;

[0040] (2) Melt delivery: transport the melt to the front box through the chute, and control the temperature of the melt reaching the front box at 690±2°C;

[0041](3) Casting: T...

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Abstract

The invention relates to an aluminum alloy vertical type cast-rolling technology and device, and belongs to the field of aluminum alloy plate blank machining. According to the device, two casting rollers are horizontally and oppositely arranged; cooling water is introduced into each casting roller; a graphite baffle is arranged on the position between the two casting rollers to be completely attached to the surfaces of the casting rollers; the relative position of the graphite baffle and the casting rollers is kept unchanged; a cavity for melt is formed between the graphite baffle and the two casting rollers; pinch rollers are oppositely arranged above the graphite baffle; the center line of the pinch rollers and the center line of the casting rollers are on the same straight line; an aluminum plate is vertically arranged between the two pinch rollers; the lower end of the aluminum plate extends into the melt; and water spraying cooling devices are located below the position between the two casting rollers and are located on the two sides of a plate blank outlet. The technology comprises the steps of burdening and smelting, plate processing, cast rolling and the like. The device and the technology have the advantages that the temperature of the center of a molten bath can be effectively decreased through a mode of adding aluminum plates made of the same material at the normal temperature, the difference between the inside temperature and the outside temperature in the solidification process of the plate blank reduced, the center line segregation problem of the plate blank can be weakened or even eliminated, and the tissue crystal grains can be refined.

Description

technical field [0001] The invention relates to an aluminum alloy vertical casting and rolling process and device, belonging to the field of aluminum alloy slab processing. Background technique [0002] At present, industrial aluminum slabs are mainly produced by hot rolling and casting and rolling. The hot rolling method is widely used and is suitable for the production of various aluminum alloy slabs. However, there are many steps in the process. The forming of liquid aluminum alloy into a slab requires semi-continuous ingot casting, heating, blanking, face milling, heating, and hot rolling, which consumes a lot of energy. The casting and rolling method is that the liquid aluminum alloy is directly poured between the two internal water-passing rolls, and the two processes of solidification and rolling are completed in a very short period of time to produce aluminum slabs. The casting-rolling method is a near-net forming technology with a short process and low energy cons...

Claims

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Application Information

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IPC IPC(8): B22D11/06B22D11/124
CPCB22D11/003B22D11/008B22D11/0622B22D11/124
Inventor 许光明魏伯文李勇王昭东王国栋
Owner NORTHEASTERN UNIV