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Punching die and punching method

A punching die and punching technology, which is applied in the field of punching, can solve the problems of copper pipe scratches, blocked capillaries, burrs and zinc wires at the incision of flanging 121

Pending Publication Date: 2018-05-29
GREE ELECTRIC APPLIANCES INC
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] In the prior art, there is a flanging hole (that is, a punching hole) for the copper pipe to pass through on the side plate of the heat exchanger, and the flanging hole is stamped by a mold; specifically, as figure 1 As shown, the punch 11 punches the side plate 12 to form a flanging hole on the side plate 12. However, burrs and zinc wires will appear at the incision of the flanging 121.
If the burrs and zinc wires on the flanging hole are not cleaned, it will cause the following technical problems: on the one hand, when the copper tube is threaded, the copper tube will be scratched, and then the expanded tube will rupture and the refrigerant will leak; on the other hand , the burr is squeezed between the copper tube and the side plate after the tube is expanded. Although the tube will not directly pierce the copper tube when the tube is expanded, during the use of the air conditioner, due to the constant vibration of the heat exchanger, the burr The extrusion of the side plate will also slowly scratch the copper tube until the copper tube is pierced and the refrigerant leaks; on the other hand, the burrs will also fall into the copper tube, causing quality problems such as clogging the capillary
Therefore, in the prior art, it is necessary to manually remove burrs and zinc wires from each flanging hole on the heat exchanger by using a steel wire brush or a hair brush.
[0004] However, the above-mentioned method of manually removing burrs and zinc wires from the flanging holes by using wire brushes or hair brushes is not only inefficient and uncontrollable in quality, but also requires manual inspection of each flanging hole, thus investing a lot of manpower, material resources

Method used

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  • Punching die and punching method
  • Punching die and punching method
  • Punching die and punching method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0054] This embodiment provides a punching die, which is mainly used to punch out a punching hole with a flanging on the plate (for example, punching out a punching hole on the side plate of a heat exchanger, so that the copper pipe passes through the edge through the punching hole) plate). Specifically, as Figure 2 to Figure 3 As shown, the punching die in this embodiment includes a positioning die, a first stamping part 21 and a second stamping part 24 . Wherein, the punching die is used for positioning the workpiece 3 to be punched, and the punching die is provided with a flanging cavity. The first stamping part 21 is used for stamping the stamping part 3 to be stamped to form a punching hole on the stamping part 3, and the punching hole has a flanging 31 extending along the inner wall of the flanging die cavity, and the flanging 31 The free end extends out of the flange cavity. The second stamping part 24 is used for stamping the free end of the flange 31 so that the f...

Embodiment 2

[0058] Preferably, this embodiment provides a punching die, compared with the previous embodiment, such as Figure 2 to Figure 4 As shown, the punching die body of the punching die in the present embodiment is designed as the following structure:

[0059] The punching die in this embodiment includes an upper die 22 and a lower die 23; wherein, the upper die 22 is used to press on the workpiece 3 to be punched, and the upper die 22 is provided with a passage for the first punched part 21 to pass through. hole. The lower die 23 is used to support the workpiece 3 to be stamped, and the flanging die cavity is arranged on the lower die 23 .

[0060] Preferably, the lower mold 23 is provided with a through hole for the first stamping part 21 to pass through; wherein, the through hole of the lower mold includes a first through hole section, wherein the first through hole section forms a flanging cavity. The through hole of the lower mold 23 also includes a second through hole segme...

Embodiment 3

[0063] Preferably, this embodiment provides a punching die, compared with the previous embodiment, such as figure 2 As shown, in this embodiment, the first stamping part 21 and the second stamping part 24 are designed as follows:

[0064] The second stamping part 24 is arranged below the flange cavity, and when the second stamping part 24 moves upward relative to the free end of the flange, the free end of the flange is bent outwards under the action of the second stamping part 25 . The first stamping part 21 in this embodiment is a cylindrical structure (the cylindrical structure here may be a solid cylindrical structure or a hollow cylindrical structure). Correspondingly, the second stamping part 24 is a hollow tubular structure. The inner diameter of the second stamping part 24 is larger than the outer diameter of the first stamping part 21 , so that the lower end of the first stamping part 21 can extend into the second stamping part 24 without affecting the movement of ...

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PUM

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Abstract

The invention relates to a punching die and a punching method, and relates to the technical field of punching. According to the technical scheme, the punching die comprises a punching die body, a first punching part and a second punching part; the punching die body is used for positioning a part to be punched, and a flanging die cavity is formed in the punching die body; the first punching part isused for punching the part to be punched to enable a punch hole to be formed in the part to be punched, the punch hole is provided with a flange extending along the inner wall of the flanging die cavity, and the free end of the flange extends out of the flanging die cavity; and the second punching part is used for punching the free end of the flange to enable the free end of the flange to be bentoutside the punch hole. The punching die is mainly used for punching the punch hole with the flange on the part to be punched and bending the free end of the flange outwards so as to reduce burrs andzinc wires at the free end of the flange and enable the burrs and the zinc wires at the free end of the flange to be far away from a pipeline penetrating through the punch hole.

Description

technical field [0001] The invention relates to the technical field of punching, in particular to a punching die and a punching method. Background technique [0002] In the prior art, there is a flanging hole (that is, a punching hole) for the copper pipe to pass through on the side plate of the heat exchanger, and the flanging hole is stamped by a mold; specifically, as figure 1 As shown, the punch 11 punches the side plate 12 to form a flanging hole on the side plate 12. However, burrs and zinc wires will appear at the incision of the flanging 121. If the burrs and zinc wires on the flanging hole are not cleaned, it will cause the following technical problems: on the one hand, when the copper tube is threaded, the copper tube will be scratched, and then the expansion tube will break and the refrigerant will leak; on the other hand , the burr is squeezed between the copper tube and the side plate after the tube is expanded. Although the tube will not directly pierce the co...

Claims

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Application Information

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IPC IPC(8): B21D28/34B21D37/12B21D53/08
CPCB21D28/34B21D37/12B21D53/08
Inventor 贺扬苏晓帆王叶李路钟明生孟万云刘飞于娜
Owner GREE ELECTRIC APPLIANCES INC