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The industrialized preparation method of Entecavir

A technology of entecavir and activated zinc powder, which is applied in the field of industrialized preparation of entecavir, and can solve the problems of low purity yield, complicated operation, difficult control of reaction process and the like

Active Publication Date: 2019-08-23
HUBEI GUANGJI PHARMA
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

As the third step disclosed in document 3, not only is the operation complicated, but also affects the yield;
[0018] (3) The reaction process is not well controlled, as in the 3rd step disclosed in document 3, if the speed of adding quenching solution (mixed solution of saturated sodium bicarbonate and chloroform) is too slow, the local reaction solution is acidic and a large amount of by-products will be produced ;
[0019] (4) It is not easy to realize on a large scale, and is only suitable for small-scale production in the laboratory. For example, in the fourth step disclosed in Document 3, after the reaction of intermediate IX with hydrochloric acid, the solvent is usually removed by rotary evaporation to obtain a residue, but the actual situation is that intermediate X It is highly viscous, and it will adhere to the inner wall of the equipment after it is concentrated to a certain extent, and it is very difficult to separate;
[0020] (5) The yield and purity of the crude product are all low, as the total yield of the method disclosed in document 3 is less than 25% (only in the case of 1 decolorization); but the refining process usually requires 2-3 decolorization, 2- Only 4 times of recrystallization can obtain a product with higher purity, and the yield will be lower in order to ensure the purity
[0021] In summary, the existing synthetic methods are not suitable for industrial production

Method used

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  • The industrialized preparation method of Entecavir
  • The industrialized preparation method of Entecavir
  • The industrialized preparation method of Entecavir

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0047] Step (1) Prepare Intermediate IX. Add 4kg zinc powder and 10wt% hydrochloric acid (12.0L) in a sealed 20L reaction flask filled with nitrogen, stir at room temperature for 10-15min, filter with suction, wash with purified water to neutrality, use Washing with 3.2L ethanol, 4.8L tetrahydrofuran, vacuum drying at 40±2℃ for 4-4.5h to obtain about 3kg activated zinc powder. The activated zinc powder is sealed and stored under vacuum.

[0048] In a 100L reactor, vacuumize and replace N 2 , Add 40L dry (type A molecular sieve drying) tetrahydrofuran, add activated 3kg zinc powder and 1.3L dibromomethane under stirring, cool the mixture to -70—-55℃, then add 1140ml titanium tetrachloride dropwise, the addition is complete , Stir for 1h, then heat up, react for 48±0.5h, airtight for use.

[0049] The olefination reagent was cooled to -20—-30°C, and 1.3kg of intermediate Ⅷ in 20L dichloromethane was added dropwise. After the addition, the temperature was raised to 15-20°C and the re...

Embodiment 2

[0052] Step (1) Prepare Intermediate IX. Add 3.8kg zinc powder and 10wt% hydrochloric acid (12.5L) in a sealed 20L reaction flask filled with nitrogen, stir at room temperature for 10-15min, filter with suction, and wash with purified water until neutral. Wash with 3.0L ethanol, 4.5L tetrahydrofuran, vacuum dry at 40±2°C for 4-4.5h to obtain about 3kg activated zinc powder. The activated zinc powder is sealed and stored under vacuum.

[0053] In a 100L reactor, vacuumize, replace N2, add 40L dry (type A molecular sieve drying) tetrahydrofuran, add 3kg of dried and activated zinc powder and 1.3L dibromomethane under stirring, and cool the mixture to -70~-55℃ , Then add 1140ml of titanium tetrachloride dropwise, after the dropwise addition is complete, stir for 1h, then increase the temperature, react for 48±0.5h, and seal it for use.

[0054] The olefination reagent was cooled to -20—-30°C, and 1.2kg of the 20L dichloromethane solution of Intermediate Ⅷ was added dropwise. After th...

Embodiment 3

[0057] Step (2) Prepare Intermediate X. Dissolve 1kg of Intermediate IX obtained in Example 2 in 12L of tetrahydrofuran, add it to a 50L reactor, stir, and then add 20L of methanol, open a high temperature constant temperature circulation tank, and control the internal temperature at 50L. -60℃, add 1mol / L hydrochloric acid (600ml concentrated hydrochloric acid and water to 6L), keep at this temperature for about 2 hours, TLC detection (PE:EA=1:1) until the raw material spots disappear. Add 15L of water and 80L of ethyl acetate into the 200L reaction kettle, keep stirring, pump the reaction solution into this extraction kettle, turn on the low temperature constant temperature reaction bath, control the internal temperature at 15-25℃, and add 1mol / L sodium hydroxide dropwise The pH of the solution was adjusted to 6.9, and the solution was allowed to stand for separation.

[0058] The upper organic phase was collected, the lower aqueous phase was extracted with 50 L of ethyl acetate...

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Abstract

The invention discloses an industrialized preparation method of entecavir, and belongs to the technical field of organic synthesis. The method comprises the steps of making an Nysted reagent reacted with an intermediate 8, after the reaction is completed, adding quenching liquid and maintaining the pH value of the reaction system to be 7.0-8.5, and after the reaction is completed, obtaining an intermediate 9; making the intermediate 9 reacted with hydrochloric acid, after the reaction is completed, adding an extraction agent and adjusting the pH value to 6.5-7.0, taking an organic phase to beconcentrated to 1 / 15-1 / 10 by volume, and conducting devitrification and solid-liquid separation to obtain an intermediate 10; making the intermediate 10 reacted with boron trichloride in dichloromethane, wherein the mole ratio of the intermediate 10 to boron trichloride is 1:(5-10), and the reaction temperature is minus 30 DEG C to minus 20 DEG C; after the reaction is completed, cooling to minus30 DEG C or below, dropwise adding methyl alcohol, after dropwise adding is completed, drying by distillation and adding methyl alcohol again, conducting pressure reduction concentration, adding an extraction agent which is composed of water and an organic solvent B, taking a water phase, adjusting the pH value to 6.5-7.0, and concentrating and refining to obtain entecavir.

Description

Technical field [0001] The invention relates to the technical field of organic synthesis, in particular to an industrialized preparation method of entecavir. The method adopts a known synthetic route and optimizes the last three steps of the process to adapt to large-scale industrial production. Background technique [0002] Entecavir is a deoxyguanosine compound that can effectively inhibit the replication of hepatitis B virus. It was developed by the Bristol-Myers Squibb company in the United States. It was launched in the United States in April 2005. It is currently a large-scale anti-oxidant in the market. Hepatitis B drugs. In terms of synthesis, the construction of chiral five-membered ring intermediates determines the industrial prospects of the entire synthesis process. For this reason, people have carried out research on the synthesis of intermediates and there are many synthetic methods for entecavir. [0003] For example, Chinese patent ZL91110831.9 and international a...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C07D473/18
Inventor 卢正东安靖郭韶智郑志长王柳黎艳华柯伯雄
Owner HUBEI GUANGJI PHARMA