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Serpentine stator coil structure and manufacturing method, PCB stator and manufacturing method

A manufacturing method, serpentine stator technology, applied in the shape/style/structure of winding conductors, manufacturing motor generators, electrical components, etc., can solve problems such as low efficiency, and achieve the effect of improving current carrying capacity and heat dissipation capacity

Active Publication Date: 2018-11-06
SHANGHAI PANGOOD POWER TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] While this technique has proven reliable over a long history, it is also a rather inefficient process

Method used

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  • Serpentine stator coil structure and manufacturing method, PCB stator and manufacturing method
  • Serpentine stator coil structure and manufacturing method, PCB stator and manufacturing method
  • Serpentine stator coil structure and manufacturing method, PCB stator and manufacturing method

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Embodiment 1

[0057] Please refer to Figure 1 to Figure 8 , the present embodiment provides a method for manufacturing a serpentine stator coil structure, which is used for manufacturing a serpentine stator coil structure. The method includes:

[0058] On the supporting member 20 for winding, the conductor bundle 10 having the starting end 14 and the ending end 16 is bent and wound into a serpentine coil 24;

[0059] The terminal end 16 of one serpentine coil 24 is selectively electrically connected to the start end 14 of another serpentine coil 24 to form a series circuit.

[0060] Among them, selectively connecting in series means that one serpentine coil 24 can be connected end-to-end with another serpentine coil 24 to form a series circuit, and when the number of serpentine coils 24 is larger, the end-to-end connection can also be made to complete the series connection. Except for such most cases, it is also possible that only one serpentine coil 24 is used alone, and no series circu...

Embodiment 2

[0073] Please refer to Figure 9 to Figure 16 , the present embodiment provides a method for manufacturing a PCB stator, using a printed circuit board (PCB) to realize the manufacture of a PCB stator with a serpentine winding. The method includes:

[0074] Milling of printed circuit board as Hall effect layer, bottom layer as supplementary layer of Hall effect layer and conductive plating bath with electrically connected radial conductors on both sides of the plating bath of Hall effect layer, bottom layer of bottom layer There are electrically connected radial conductors on both sides of the plating tank;

[0075] As the power layer, the printed circuit board printed with the stator coil of the serpentine pattern is milled and the conductive plating tank is carried out. The two sides of the plating tank of the power layer have radial conductors corresponding to the shape of the radial conductors of the Hall effect layer, and the power The radial conductors on both sides of ...

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PUM

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Abstract

The invention provides a serpentine stator coil structure and a manufacturing method, a PCB stator and a manufacturing method, relate to the technical field of stator coils. A method of manufacturingthe serpentine stator coil structure includes bending a conductor bundle having a starting end and a terminating end into a serpentine coil on a winding support. The terminating end of a serpentine coil is electrically coupled to the starting end of another serpentine coil to form a series circuit. The manufacturing method of the PCB stator includes: milling a printed circuit board and performingconductive bath plating. The two sides of the plating bath of the Hall effect layer, the two sides of the plating tank of the bottom layer, and the two sides of the plating tank of the power layer have electrically connected radial conductors. The power layer is axially stacked between the Hall effect layer and the bottom layer such that all of the radial conductors of each printed circuit board are electrically connected in parallel in the axial direction through the conductive plating baths. The present invention can easily and efficiently produce a serpentine wound serpentine stator coil structure or a PCB stator.

Description

technical field [0001] The present invention relates to the technical field of stator coils, in particular to a serpentine stator coil structure and a manufacturing method, a PCB stator and a manufacturing method. Background technique [0002] Currently, serpentine wound windings for electric motor and generator stators are manufactured using a single conductor and repeatedly winding the serpentine pattern coils to obtain the desired number of turns. [0003] While this technique has proven reliable over a long history, it is also a rather inefficient process. [0004] Therefore, there is a need to provide simple and efficient fabrication methods for serpentine wound stators. Contents of the invention [0005] The purpose of the present invention is to provide a method for manufacturing a serpentine stator coil structure, which can simply and effectively manufacture the serpentine stator coil. [0006] Another object of the present invention is to provide a serpentine st...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H02K15/04H02K3/04H02K3/26
CPCH02K3/04H02K3/26H02K15/0081H02K15/0407H02K15/0435H02K3/47H02K15/0478H02K3/28H02K15/0062H02K15/0068H02K15/024
Inventor 汤磊于河波夏莉
Owner SHANGHAI PANGOOD POWER TECH CO LTD