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Mixed lithium-based grease for improving dropping point and thermal stability and preparation method thereof

A thermally stable, lithium-mixing technology, applied in lubricating compositions, petroleum industry, etc., can solve the problems of thinning, poor thermal stability, increase in the price of lithium-based grease, etc., to reduce the range of consistency change and improve mechanical stability , The effect of saving material cost

Active Publication Date: 2022-04-01
GUANGZHOU LEARNBER SCI & TECH DEV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] 1) The stability of the colloid is not good, and the storage tends to harden
Especially poor thermal stability, at 100 ℃ ambient temperature, it will dilute the consistency of a grade
It is easy to leak grease when used for bearing lubrication;
[0005] 2) The mechanical stability of lithium-based grease is not good in the production of lithium-based grease in an atmospheric pressure kettle. If the purity of raw materials changes, it will also affect the mechanical stability;
[0006] 3) The cost of lithium hydroxide remains high, resulting in a substantial increase in the price of lithium-based grease
[0007] The most commonly used inorganic thickeners are silica gel and bentonite, etc., and the particle size is required to be small, reaching the micron level, and can form a stable colloidal system in the dispersion medium (ie base oil). Generally, surface treatment must be done to make the surface Covered by organic compounds, it is lipophilic in order to have a good affinity with mineral lubricating oil. The preparation method mostly adopts the dispersion method, that is, by means of chemical force, that is, the solvent layer formed automatically on the surface of the dispersed phase in the dispersion medium or mechanical Force (high-speed dispersing equipment such as homogenizer and colloid mill) can achieve the purpose of uniform dispersion of solid-liquid system. Generally, because of its high dropping point and the ability to maintain the original consistency in a wide temperature range, it can It is used in the high temperature range where soap-based grease cannot reach. It is mostly used as special grease. It is used under some special conditions. The mechanical stability of inorganic grease is poor, and it cannot be used for high-speed parts.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0038] Configure the following materials:

[0039] Paraffin base oil 500N 88%; stearic acid 7.2%; anhydrous lithium hydroxide 0.6%; amine antioxidant 0.2%; extreme pressure anti-wear additive (T304) 1%; fumed silica 3%. The total mass of 100% is 100 kg.

[0040] Preparation:

[0041] first step:

[0042] Add 50% of the base oil 500N into the reaction kettle, add stearic acid, heat and stir to raise the temperature to 83-85°C, add anhydrous lithium hydroxide, then slowly raise the temperature to 135°C, quickly heat to 198°C, keep the temperature for 30 minutes, pour Add the remaining 20% ​​base oil, add amine antioxidant, extreme pressure anti-wear additive (T304), stir evenly, and let it stand for more than 24 hours after leaving the kettle.

[0043] The second step:

[0044] Pour the remaining 30% base oil 500N into the blending kettle / stirring barrel and heat to 80°C. Add the #1 lithium-based grease prepared in the previous step into the mixing tank / stirring bucket, sti...

Embodiment 2

[0046] Configure the following materials:

[0047] Base oil poly-alpha olefin PAO6 86.65%; lauryl hydroxystearic acid 1.25%; stearic acid 5%; lithium hydroxide monohydrate (LiOH·H 2 O) 0.9%; amine antioxidant 0.2%; extreme pressure antiwear agent (T304) 1%; PTFE micropowder 5%, the total mass is 100 kg.

[0048] The viscosity of PAO6 is 32mm2 / s at 40°C, and lithium hydroxide is soluble in soft water.

[0049] Preparation:

[0050] Step 1: Add 30% of the total amount of base oil PAO6 into the reactor, add lauryl hydroxystearic acid and stearic acid, heat and stir to 83-85°C, and the two stearic acids are completely dissolved. Continue to stir and raise the temperature, and at the same time drop the lithium hydroxide aqueous solution into the reaction kettle, start saponification and dehydration at a temperature of 105-110° C., and complete the saponification and dehydration. At this time, add 20% base oil PAO6 to dilute the soap base, and continue to stir and heat to 210°C, ...

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Abstract

The invention provides a mixed lithium-based grease for improving dropping point and thermal stability, which comprises the following components by mass percentage: 80-95% of base oil; 1-3% of lithium hydroxide; 2.5-8% of fatty acid material; Anti-wear additive 0‑2%; rust inhibitor 0.2‑1%; antioxidant 0.5‑2; inorganic thickener 3‑5%. The present invention utilizes inorganic thickening agent to thicken on the basis of the traditional lithium-based grease manufacturing process, which not only improves the dropping point and thermal stability of the prepared lithium-based grease, but also improves the anti-wear ability of the prepared lithium-based grease.

Description

technical field [0001] The invention belongs to the field of lubricating materials, in particular to a lithium-based grease mixed for improving dropping point and thermal stability. Background technique [0002] Lithium-based grease is prepared by thickening mineral oil with hydroxy fatty acid lithium soap and adding various extreme pressure and anti-wear additives such as anti-oxidation, anti-rust and anti-corrosion. Lithium-based grease has excellent water resistance and mechanical stability , extreme pressure and anti-wear performance, water resistance and pumpability, rust resistance and oxidation stability, lithium-based grease can also exert its excellent lubricating performance under various harsh operating conditions, and the product can be used for a long time The temperature range is -20 to 120°C. Lithium-based grease has become the mainstream product of modern industrial grease because of its good lubricating performance and high dropping point. It currently account...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C10M169/04C10N30/08C10N30/06C10N50/10
CPCC10M169/04C10M169/044C10M2201/062C10M2201/1056C10M2205/0206C10M2203/003C10M2207/126C10M2207/128C10M2213/0626C10N2030/08C10N2030/06C10N2050/10
Inventor 胡衡江
Owner GUANGZHOU LEARNBER SCI & TECH DEV