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Method and device for refining metal solidification structure through pulse coupling electromagnetic field

A technology of pulse coupling and metal solidification, which is applied in the field of pulse coupling electromagnetic field to refine metal solidification structure, can solve the problems of electrode contamination of metal mother liquid, insufficient application prospect, not suitable for industrial production, etc., and achieves simple application method, good application prospect, The effect of reducing energy consumption

Inactive Publication Date: 2018-12-11
SHANGHAI UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In recent years, scholars at home and abroad have also done a lot of research on the coupling of pulsed electromagnetic fields to other physical fields and multi-field coupling to refine the grains of metal solidification structures. At present, the main coupling methods include pulsed magnetic field coupled with mechanical vibration, pulsed magnetic field coupled with AC, DC, AC. Coupled static magnetic field, electromagnetic stirring coupled with mechanical field, etc. These coupling methods have certain effects on refining the solidified metal structure, but they all have their own advantages and disadvantages. For example, although pulsed magnetic field coupled with mechanical vibration is more accurate than only pulsed magnetic field to obtain grain size It is small, but the application prospect is insufficient. AC coupling static magnetic field, pulsed magnetic field coupling DC, and AC can also refine the metal solidification structure, but coupling DC or AC needs to insert the electrode into the melt, which will cause the electrode to pollute the metal mother liquid. , Second, electrodes are consumables and are not suitable for industrial production

Method used

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  • Method and device for refining metal solidification structure through pulse coupling electromagnetic field
  • Method and device for refining metal solidification structure through pulse coupling electromagnetic field
  • Method and device for refining metal solidification structure through pulse coupling electromagnetic field

Examples

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Embodiment 1

[0023] Such as figure 1 with figure 2 The shown device for refining metal solidified tissue by pulse coupled electromagnetic field includes a molten metal container 2, a pulse power supply 1, a pulse coil 4, two magnets 6 and a temperature acquisition and recording system 3, wherein the pulse coil 4 is circular, and the metal The liquid container 2 is placed at the center of the circular pulse coil 4, and the pulse coil 4 is connected with the pulse power supply 1 through a wire 5, as Figure 5 As shown, the pulse power supply 1 is composed of a charging system 11, a pulse capacitor 12 and a switch 13. The pulse capacitor 12 is connected to the pulse coil 4 outside the container 2 containing molten metal by a wire 5 through a switch 14. The pulse capacitor 12 is connected to the pulse coil 4. Discharge generates a pulsed magnetic field; two magnets 6 are symmetrically placed outside the pulse coil 4 on both sides of the molten metal container 2, so that the two magnets 6 and...

Embodiment 2

[0027] The solidified structure of the Al-7wt.%Si alloy was refined using the device and method described in Example 1.

[0028] Put pure aluminum with an industrial purity of 99.9% in a resistance furnace, heat it to 850°C, keep it at 850°C for one hour, then add a certain proportion of pure silicon with an industrial purity of 99.99% to the resistance furnace, and keep it for another hour , and then pour the alloy solution into a graphite crucible for sample preparation, and then cut the samples into 420g.

[0029] Randomly take two samples and place them in a corundum crucible, place them in a resistance furnace for melting, heat them to 850°C for one hour, divide the above two samples into sample 1 and sample 2, when the temperature of the melt When the temperature dropped to 720°C, only pulsed magnetic field was applied to sample 1, and pulse coupled electromagnetic field treatment was applied to sample 2 according to the method of Example 1, and the treatment was stopped...

Embodiment 3

[0032] The solidified structure of the Al-5wt.% Cu alloy was refined using the device and method described in Example 1.

[0033] Put pure aluminum with an industrial purity of 99.99% in a resistance furnace, heat it to 800°C, keep it at 800°C for one hour, then add a certain proportion of pure copper with an industrial purity of 99.99% to the resistance furnace, and keep it for another hour , and then pour the molten metal into a graphite crucible for sample preparation, and then cut the samples into 400g.

[0034] Randomly take two samples and place them in a corundum crucible, place them in a resistance furnace for melting, heat them to 800°C for one hour, divide the above two samples into sample 3 and sample 4, when the temperature of the melt When the temperature dropped to 750°C, only pulsed magnetic field was applied to sample 3, and pulse coupled electromagnetic field treatment was applied to sample 4 according to the method of Example 1, and the temperature dropped to...

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Abstract

The invention discloses a method for refining a metal solidification structure through a pulse coupling electromagnetic field. The pulse coupling electromagnetic field is applied to the metal melt during the solidification process of the metal melt, the pulse coupling electromagnetic field is generated by mutual coupling of a pulsed magnetic field and a static magnetic field, the pulsed magnetic field is formed by connecting a pulse power supply with a pulse coil, the pulse coil is placed around the metal melt, the static magnetic field is formed by a magnet placed on the two opposite sides ofthe metal melt or a coil applying direct current, so that convection and oscillation are generated on the surface and inside of the metal melt under the action of a pulse coupling electromagnetic field. The invention further discloses a device for refining metal solidification structure through pulse coupling electromagnetic field. The method and device can obtain more refined metal solidification structure under the condition that the input pulse power is the same compared with a pulse magnetic field fine crystal technology, and the energy consumption is reduced.

Description

technical field [0001] The invention relates to metal material preparation and metamorphic treatment technology, in particular to a method and device for refining metal solidified structure by pulse coupled electromagnetic field. Background technique [0002] Refining metal solidification structure is the most effective way to simultaneously improve the strength and plasticity of metal materials. At present, the methods for refining the solidified structure mainly include physical methods and chemical methods. Physical methods mainly include mechanical stirring, ultrasonic treatment, electromagnetic stirring, etc., and chemical methods mainly include adding inoculants to molten metal. However, these methods have their inherent shortcomings. Methods such as mechanical stirring and ultrasonic treatment are difficult to apply to molten steel with high temperature, and will pollute the mother liquor, which requires relatively high requirements for smelting equipment. Electroma...

Claims

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Application Information

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IPC IPC(8): B22D27/02
CPCB22D27/02
Inventor 张云虎叶春洋申延平徐燕袆常旺徐智帅陈湘茹宋长江翟启杰
Owner SHANGHAI UNIV