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Scoring method and application of varnish film in alcohol fuel engine lubrication system

A technology of alcohol fuel and lubrication system, which is applied in the direction of material analysis, analysis materials, instruments, etc. through optical means, and can solve the problems of uneven quality of methanol special engine oil, wear of engine lubrication system, and blank evaluation of paint film, etc. , to fill the gaps in paint film evaluation, solve on-site technical problems, and be beneficial to actual operation

Active Publication Date: 2021-04-13
ZHEJIANG GEELY HOLDING (GROUP) CO LTD +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] 1. When the methanol engine is cold or the fuel is incompletely burned, methanol will enter the crankcase to dilute the engine oil; in addition, after formic acid and formaldehyde produced by incomplete combustion of methanol enter the engine oil, on the one hand, the acidity of the engine oil will increase, and on the other On the one hand, it degrades the engine oil additives, which will lead to increased wear and corrosion of the engine lubrication system, and the engine oil will produce a paint film on the surface of the methanol engine lubrication system;
[0006] 2. Methanol has a large latent heat of vaporization, which is harder to vaporize than gasoline, and it is easier to escape into the cylinder due to poor vaporization
[0007] At present, the quality of most methanol-specific engine oils on the market is uneven, and there is no effective evaluation method for the quality of methanol engine oil. The evaluation of the paint film in the lubrication system of methanol engines is still blank, which hinders the promotion and application of methanol vehicles.

Method used

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  • Scoring method and application of varnish film in alcohol fuel engine lubrication system
  • Scoring method and application of varnish film in alcohol fuel engine lubrication system
  • Scoring method and application of varnish film in alcohol fuel engine lubrication system

Examples

Experimental program
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Effect test

Embodiment 1

[0157] Taking the Nissan VG20E engine as an example, a scoring method for the paint film on the piston skirt of a methanol engine includes the following steps:

[0158] (1) Carry out 800h durability bench test on the engine; after the test, keep the engine on the test bench for 6h, and then release the engine oil; disassemble the engine to obtain the piston skirt.

[0159](2) Place the piston skirt downward for at least 4 hours to allow the oil to flow out naturally. Use a 25mm wide soft cloth to wipe off the sludge on the surface of the piston skirt from one direction until there is no sludge;

[0160] Scoring is carried out in the scoring room, which is clean and dust-free, under a fluorescent light with an illumination of 3800-6500lx, with its back facing a 100% white board;

[0161] Firstly, the area of ​​the piston skirt is divided, and the areas are divided according to the pressure bearing surface (TS) and the non pressure bearing surface (ATS), such as Figure 9 with ...

Embodiment 2

[0166] A method for scoring methanol engine camshaft baffle paint film, comprising the following steps:

[0167] (1) Carry out 800h durability bench test on the engine; after the test, keep the engine on the test bench for 6h, and then release the engine oil; disassemble the engine to obtain the camshaft baffle.

[0168] (2) Leave the camshaft baffle for at least 4 hours to allow the oil to flow out naturally. Use a soft cloth with a width of 25 mm to wipe off the oil sludge on the surface of the camshaft baffle from one direction until there is no more oil sludge;

[0169] Scoring is carried out in the scoring room, which is clean and dust-free. Scoring is performed under cool white fluorescent lights with an illuminance of 3800-5400lx, and the background and adjacent walls are non-reflective white;

[0170] First zone the camshaft baffle along the width and / or length of the baffle surface; figure 2 ) to score the color depth of the paint film in each area; finally, the col...

Embodiment 3

[0175] A method for scoring methanol engine oil pan paint film, comprising the following steps:

[0176] (1) Carry out 800h durability bench test on the engine; after the test, keep the engine on the test bench for 6h, and then release the engine oil; disassemble the engine to obtain the oil pan.

[0177] (2) Leave the oil pan for at least 4 hours to allow the oil to flow out naturally. Use a 25mm wide soft cloth to wipe off the oil sludge on the surface of the oil pan from one direction until there is no sludge;

[0178] Scoring is carried out in the scoring room, which is clean and dust-free. Scoring is performed under cool white fluorescent lights with an illuminance of 3800-5400lx, and the background and adjacent walls are non-reflective white;

[0179] Firstly, divide the oil sump along the width direction of the surface of the shell; figure 2 ) to score the color depth of the paint film in each area; finally, the color coefficient of the paint film in each area of ​​th...

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Abstract

The invention discloses a scoring method and application of an alcohol fuel engine lubricating system, and relates to the technical field of engine lubricating systems. The scoring method includes the following steps: (a) After the bench test of the engine, divide the parts to be scored after dismantling and revealing the paint film; The color coefficient of the value from small to large; (c) compare the color coefficients corresponding to the different color depth gradients on the paint film evaluation scale to score the color depth of the paint film in each area, and the scoring results are calculated according to formula (1) It is obtained that in the component formula to be graded, n is the number of regions. The method of the present invention utilizes the color coefficients corresponding to different color depth gradients to realize the quantitative scoring of the paint film of the alcohol engine lubrication system, so as to reflect the tendency of the machine paint film deposits, and quickly, effectively and truly evaluate the performance of the alcohol engine oil. Provide direction for engine oil improvement.

Description

technical field [0001] The invention relates to the technical field of engine lubricating systems, in particular to a scoring method and application of an alcohol fuel engine lubricating system. Background technique [0002] When the engine is working, the friction surfaces (such as the crankshaft journal and the bearing, the camshaft journal and the bearing, the piston ring and the cylinder wall, the timing gear pair, etc.) make relative motion at a high speed, and the friction between the metal surfaces Not only does it increase the power consumption inside the engine, but the working surfaces of the components wear out rapidly, and the heat generated by friction may also melt the surfaces of some working parts, causing the engine to fail to operate normally. Therefore, in order to ensure the normal operation of the engine, it is necessary to lubricate the surface of the relative moving parts in the engine, that is, to cover a layer of lubricant (oil or grease) on the fric...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): G01N21/25G01N21/29
CPCG01N21/25G01N21/251G01N21/29
Inventor 李书福刘向阳金海玲金先扬陶劲峰
Owner ZHEJIANG GEELY HOLDING (GROUP) CO LTD
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