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A kind of preparation method of lubricant for water-based synthetic cutting fluid

A cutting fluid and lubricant technology, applied in lubricating compositions, additives, petroleum industry, etc., can solve problems such as mildew, odor, poor cooling performance, poor permeability stability, and short service life, so as to improve lubricity and wetting properties, excellent settling properties of iron filings, and strong self-emulsifying ability

Active Publication Date: 2021-07-27
SHENZHEN HENGWEIXIANG SCI & TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The former is mainly composed of water, mineral oil and emulsifier, which is characterized by good lubricating performance, but poor cooling, permeability and stability, short service life, and prone to mildew and odor; the latter is mainly composed of Various water-soluble additives (such as lubrication, anti-wear, extreme pressure, anti-rust, surfactant, etc.) , long service life, has positive significance in terms of environmental protection, oil resource conservation, etc., and is the mainstream of cutting fluid development
[0004] Although the water-based synthetic cutting fluid in the prior art has many advantages such as long service life, good cooling and cleaning properties, the performance of the emulsifier and lubricant used is not comprehensive, which leads to the complex composition of the water-based fluid , poor stability, which limits the development of water-based metalworking fluids to a certain extent

Method used

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  • A kind of preparation method of lubricant for water-based synthetic cutting fluid

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preparation example Construction

[0017] The invention provides a method for preparing a lubricant for water-based synthetic cutting fluid. Under the action of a catalyst, fatty acids, unsaturated olefins or acid anhydrides, vegetable oils, polyether polyols, and monohydric fatty alcohols are sequentially passed through Diels-Alder The reaction and the esterification reaction are prepared in three steps, and the specific steps are as follows:

[0018] (1) At room temperature, add fatty acid and catalyst into a four-necked flask with a thermometer, agitator and reflux condenser, raise the temperature slowly, add unsaturated olefin or acid anhydride in batches at 50-60 degrees, and continue to rise Temperature to 200-260 degrees, react for 1-5 hours, stop the reaction, cool down to room temperature;

[0019] (2) At room temperature, add the reaction product of step (1) and vegetable oil in a four-necked flask inserted with a thermometer, agitator, water separator and reflux condenser, slowly heat up, drop or div...

Embodiment 1

[0030] (1) At room temperature, add 200 g of tall oil fatty acid and 0.5 g of iodine into a 500 mL four-neck flask inserted with a thermometer, a stirrer, a water separator, and a reflux condenser, and slowly heat up, at 50-60 degrees (preferably 50 32.8g of acrylic acid was added dropwise at 250°C, and the temperature was raised to 250°C for 2 hours, then the reaction was stopped, and the temperature was lowered to room temperature; Add 150g of the first step product and 50g of coconut oil into a 500mL four-neck flask, slowly raise the temperature, add 52g of PPG400 dropwise at 80-90 degrees (preferably 80 degrees), continue to raise the temperature to 220 degrees, react for 5 hours, and stop the reaction (3) The temperature of the reaction product in the second step was lowered to 60°C, 10g of butanol and 0.2g of toluenesulfonic acid were added, the temperature was raised to 230°C, the reaction was carried out for 5.5 hours, and the reaction was stopped to obtain the final pr...

Embodiment 2

[0032] (1) At room temperature, add 160 g of tall oil fatty acid and 0.8 g of iodine into a 500 mL four-neck flask inserted with a thermometer, a stirrer and a reflux condenser, slowly heat up, and divide the mixture at 50-60 degrees (preferably 50 degrees). Add maleic anhydride 38g in batches, continue to raise the temperature to 220 degrees, react for 3.5 hours, stop the reaction, and cool to room temperature; Add the first step product 24g, vegetable oil 120g in the mouth flask, slowly heat up, drip PEP400 106g under 80-90 degree (preferably 80 degree), continue raising temperature to 210 degree, react 5 hours, stop reaction; (3 ) The temperature of the reaction product in the second step was lowered to 60°C, 12g of octanol and 0.4g of boron trifluoride ether were added, the temperature was raised to 220°C, the reaction was carried out for 6 hours, and the reaction was stopped to obtain the final product.

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Abstract

The invention discloses a preparation method of a lubricant for water-based synthetic cutting fluid. Under the action of a catalyst, fatty acids, unsaturated olefins or acid anhydrides, vegetable oils, polyether polyols, and monohydric fatty alcohols are sequentially passed through Diels-Al The German reaction and the esterification reaction are prepared in three steps. The product prepared by the invention has good hard water resistance and strong self-emulsifying ability, and is suitable for various metal cutting processes; the product is easy to biodegrade, has less three wastes in the production process, and is environmentally friendly; and the product prepared by the invention is added with water-based synthetic cutting Liquid significantly improves lubricity and wettability.

Description

technical field [0001] The invention belongs to the technical field of metal cutting lubricants, and in particular relates to a preparation method of a lubricant for water-based synthetic cutting fluid. Background technique [0002] Cutting fluid is an industrial liquid used to cool and lubricate cutting tools and workpieces during metal cutting, chipping and grinding. According to the chemical composition of oil, cutting fluid is divided into two categories: non-water-soluble (oil-based) fluid and water-soluble (water-based) fluid. With the worldwide emphasis on environmental protection and energy conservation, traditional oil-based cutting fluids have developed into pollution-free or low-pollution water-based cutting fluids due to their shortcomings such as poor biodegradability and environmental pollution, especially synthetic water-based cutting fluids. Because the base cutting fluid does not contain oil and has good stability, cooling and cleaning properties, it has be...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C10M167/00C10M159/12C10N30/06C10N40/22
CPCC10M159/12C10M167/00C10N2030/06C10N2040/22C10N2030/64
Inventor 庞瑾瑜周含笑杨平吴统秋郭光明梨春梅
Owner SHENZHEN HENGWEIXIANG SCI & TECH CO LTD