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Self-lubricating silicon nitride based composite material with high-wear-resistant surface in high-temperature environment

A composite material, silicon nitride-based technology, applied in the field of new materials, can solve the problems of poor self-lubricating ability and wear resistance of silicon nitride, not finding performance parameters of silicon nitride, and reducing the mechanical strength of silicon nitride, etc. Achieve the effect of improving high friction coefficient and wear rate, reducing friction coefficient and excellent effect

Active Publication Date: 2019-02-19
LANZHOU INST OF CHEM PHYSICS CHINESE ACAD OF SCI
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the main problem is that silicon nitride has poor self-lubricating ability and wear resistance under dry friction conditions, which cannot meet its industrial application as a structural ceramic; in order to improve the performance of silicon nitride under dry friction conditions In the Chinese invention patents with application numbers CN201710280311.1, CN201710119941.0, CN201711412039.4 and CN201511027828.7, the mechanical properties of composite materials are improved by introducing a second phase (reinforcing phase or lubricating phase). Performance and Tribological Properties
However, in these instructions, only the friction and wear conditions of the composite material at normal temperature are provided, and no performance parameters related to silicon nitride in a high temperature environment are found.
However, under high temperature and ultra-high temperature conditions, the effect of thermal stress will seriously reduce the mechanical strength of silicon nitride, making it prone to wear and cannot be used for a long time.

Method used

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  • Self-lubricating silicon nitride based composite material with high-wear-resistant surface in high-temperature environment
  • Self-lubricating silicon nitride based composite material with high-wear-resistant surface in high-temperature environment
  • Self-lubricating silicon nitride based composite material with high-wear-resistant surface in high-temperature environment

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0023] (1) Preparation of mixed powder: according to mass percentage, 10% α-Si 3 N 4 and 90% Ti 2 SnC was added to the planetary ball mill for uniform ball mixing, 0.5 mL of alcohol was added to each 30 g mixed powder as a dispersant, the ball-to-material ratio was 5:1, the ball mill speed was 200r / min, clockwise for 30min, pause for 5min, and counterclockwise for 30min , pause for 5min, take this as a cycle, and cycle for 8 cycles.

[0024] (2) Pre-pressure drying: the mixed powder in step (1) is dried and sieved, and then loaded into a cylindrical graphite mold with a diameter of 25 mm, the pressure is 40 MPa, and the pressure holding time is 30 s.

[0025] (3) High temperature and high pressure sintering: perform high temperature and high pressure sintering on the pre-pressed sample in step (2). 10 -2 Pa, and then cooled with the furnace to obtain a blank.

[0026] (4) subjecting the blank prepared in (3) to surface grinding and deburring to obtain the new type of Si ...

Embodiment 2

[0028] (1) Preparation of mixed powder: according to mass percentage, 20% α-Si 3 N 4 and 80% Ti 2 SnC was added to the planetary ball mill for uniform ball mixing, 0.5 mL of alcohol was added to each 30 g mixed powder as a dispersant, the ball-to-material ratio was 5:1, the ball mill speed was 200 r / min, clockwise for 30 min, pause for 5 min, and counterclockwise Rotate for 30 minutes, stop for 5 minutes, take this as a cycle, and cycle for 8 cycles.

[0029] (2) Pre-press drying: The mixed powder in step (1) was dried and sieved, and then loaded into a cylindrical graphite mold with a diameter of 25 mm, the pressure was 40 MPa, and the pressure holding time was 30 s.

[0030] (3) High temperature and high pressure sintering: the pre-pressed sample in step (2) is sintered at high temperature and high pressure. The sintering parameters are: the pressure is 30MPa, the sintering temperature is 1650 ºC, the heating rate is 100 ºC / min, the holding time is 10 minutes, and the vacu...

Embodiment 3

[0033] (1) Preparation of mixed powder: according to mass percentage, 30% α-Si 3 N 4 and 70% Ti 2 SnC was added to the planetary ball mill for uniform ball mixing, 0.5 mL of alcohol was added to each 30 g mixed powder as a dispersant, the ball-to-material ratio was 5:1, the ball mill speed was 200r / min, clockwise for 30min, pause for 5min, and counterclockwise for 30min , pause for 5min, take this as a cycle, and cycle for 8 cycles.

[0034] (2) Pre-press drying: The mixed powder in step (1) was dried and sieved, and then loaded into a cylindrical graphite mold with a diameter of 25 mm, the pressure was 40 MPa, and the pressure holding time was 30 s.

[0035] (3) High temperature and high pressure sintering: the pre-pressed sample in step (2) is sintered at high temperature and high pressure. The sintering parameters are: the pressure is 30MPa, the sintering temperature is 1650 ºC, the heating rate is 100 ºC / min, the holding time is 10min, and the vacuum degree is 10 -2 Pa...

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Abstract

The invention discloses a self-lubricating silicon nitride based composite material with a high-wear-resistant surface in a high-temperature environment. The composite material is prepared by a methodincluding the steps: 1) placing alpha-Si3N4 and Ti2SnC into a ball mill for ball-milling to obtain mixed powder; 2) drying and sieving the mixed powder and placing the mixed powder into a graphite mould for pre-pressing; 3) sintering a pre-pressed sample obtained in the step 2) at high temperature and under high pressure, and then performing furnace cooling to obtain a blank; 4) performing surface polishing and burring treatment on the blank to obtain the self-lubricating silicon nitride based composite material. The self-lubricating silicon nitride based composite material can realize self-lubricating and wear resistance in the high-temperature environment by the aid of metallic tin precipitation and oxidization, and is particularly applicable to device materials among non-lubricating interfaces under high-temperature conditions.

Description

technical field [0001] The invention belongs to the technical field of new materials, and relates to a self-lubricating silicon nitride-based composite material with a high wear-resistant surface in a high temperature environment. Background technique [0002] Ordinary silicon nitride material itself has a series of excellent properties such as high strength, high hardness, thermal shock resistance and acid and alkali corrosion resistance, and is an indispensable basic material in industrial applications. However, the main problem is that silicon nitride has poor self-lubricating ability and wear resistance under dry friction conditions, which cannot meet its application as a structural ceramic in industry; in order to improve the performance of silicon nitride under dry friction conditions The tribological properties of the composite material, in the Chinese invention patents with application numbers CN201710280311.1, CN201710119941.0, CN201711412039.4 and CN201511027828.7,...

Claims

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Application Information

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IPC IPC(8): C04B35/584C04B35/622C04B35/626
CPCC04B35/584C04B35/622C04B35/62605C04B2235/3817C04B2235/602C04B2235/6562C04B2235/6567C04B2235/6581C04B2235/96
Inventor 乔竹辉刘炯杰杨军朱圣宇程军于源
Owner LANZHOU INST OF CHEM PHYSICS CHINESE ACAD OF SCI