Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Method for producing aluminum oxide by sintering calcium carbide mud, fly ash and coal gangue

A technology of coal gangue and calcium carbide mud, applied in the field of alumina preparation, can solve problems such as strict equipment requirements, high sintering temperature, pollution, etc., and achieve the effects of avoiding high temperature and high pressure desiliconization, shortening extraction time, and reducing production costs

Active Publication Date: 2019-03-26
内蒙古绿盎循环科技有限公司
View PDF5 Cites 6 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The acid method is divided into sulfuric acid leaching method, hydrochloric acid leaching method, fluorine ammonium solubilization method, some common problems of the acid method, the separation process of aluminum and iron in the pretreatment stage is complicated, the acid slag and acid gas are not easy to handle, and the requirements for equipment are relatively strict, which is not conducive to carrying out large-scale industrial production
Alkali method is divided into limestone sintering method and soda lime sintering method. The sintering temperature of limestone sintering method is high, at 1300-1400 ℃, the energy consumption is high, the cost is high, and the amount of red mud produced at the same time is large, which brings new pollution; soda lime sintering This method requires high aluminum content in fly ash, complicated process, high dissolution temperature in desiliconization stage, high energy consumption and high cost.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Method for producing aluminum oxide by sintering calcium carbide mud, fly ash and coal gangue
  • Method for producing aluminum oxide by sintering calcium carbide mud, fly ash and coal gangue
  • Method for producing aluminum oxide by sintering calcium carbide mud, fly ash and coal gangue

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0038] A method for producing alumina by sintering calcium carbide mud fly ash and coal gangue, comprising the following steps in sequence:

[0039] The chemical composition of raw material 1 fly ash is as follows:

[0040]

[0041] The chemical composition of raw material 1 coal gangue is as follows:

[0042]

[0043]Raw meal configuration: Weigh 100 parts of fly ash, 30 parts of coal gangue, 100 parts of calcium carbide mud, and 100 parts of soda ash, crush them to 160 mesh, mix them according to the solid-liquid ratio of 5:1, and stir them evenly to obtain raw meal;

[0044] Calcining the raw meal at 850°C for 1 hour, cooling to room temperature, crushing and grinding it to 80 mesh to obtain clinker;

[0045] Dissolve the prepared clinker in water, stir and dissolve at 85°C for 30 minutes, and the calculated dissolution rate of alumina is 90%;

[0046] The filtered red mud is washed, then filtered, and the filtered lotion is collected for the next clinker dissolutio...

Embodiment 2

[0051] The chemical composition of raw material 2 fly ash is as follows:

[0052]

[0053] The chemical composition of raw material 2 coal gangue is as follows:

[0054]

[0055] A method for producing alumina by sintering calcium carbide mud fly ash and coal gangue, comprising the following steps in sequence:

[0056] Raw meal configuration: Weigh 110 parts of fly ash, 35 parts of coal gangue, 105 parts of calcium carbide mud, and 105 parts of soda ash, crush them to 160 mesh, mix them according to the solid-liquid ratio of 5:1, and stir them evenly to obtain raw meal;

[0057] Calcining the raw material at 880°C for 1 hour, cooling to room temperature, crushing and grinding it to 80 mesh to obtain clinker;

[0058] Dissolve the prepared clinker in water, stir and dissolve at 85°C for 30 minutes, and the calculated dissolution rate of alumina is 92%;

[0059] The filtered red mud is washed, then filtered, and the filtered lotion is collected for the next clinker disso...

Embodiment 3

[0064] The chemical composition of raw material 3 fly ash is as follows:

[0065]

[0066] The chemical composition of raw material 2 coal gangue is as follows:

[0067]

[0068] A method for producing alumina by sintering calcium carbide mud fly ash and coal gangue, comprising the following steps in sequence:

[0069] Raw meal configuration, weigh 108 parts of fly ash, 33 parts of coal gangue, 110 parts of calcium carbide mud, 106 parts of soda ash, pulverize to 160 mesh, mix according to the solid-liquid ratio of 5:1, stir evenly, and prepare the raw meal;

[0070] Calcining the raw material at 950°C for 1 hour, cooling to room temperature, crushing and grinding it to 80 mesh to obtain clinker;

[0071] The prepared clinker was dissolved in water, stirred and dissolved at 85°C for 30 minutes, and the calculated dissolution rate of alumina was 89%;

[0072] The filtered red mud is washed, then filtered, and the filtered lotion is collected for the next clinker dissolu...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a method for producing aluminum oxide by sintering a calcium carbide mud, fly ash and coal gangue. The method sequentially comprises the following steps of preparing of raw materials, sintering of clinker, dissolving-out of the clinker, separating and washing of red mud, dealkalizing of the red mud, desilicication of crude liquid, preparation of crystal seeds, carbonation decomposing of concentrated liquid, separating and washing of aluminum hydroxide, roasting of aluminum hydroxide, and evaporation of mother liquid. The method is characterized in that by using the carbon as the main material and using the crystal seeds as the auxiliary material, the particle size of aluminum hydroxide is controlled by adjusting the temperature and rotation speed; in the preparationprocess of the raw materials, the coal gangue is used for providing an aluminum source, and the internal combustion temperature is provided; the calcium carbide mud is used as a calcium source; in the processes of dealkalizing of the red mud and desilicication of the crude liquid, the calcium carbide mud is used for replacing lime emulsion as the calcium source; the washing liquid of the red mud,the washing liquid of the dealkalized red mud, and the washing liquid of the aluminum hydroxide are respectively used for adjusting the causticity ratio of a reaction system when the clinker is dissolved out next time. The method has the advantages that the utilization rate of the existing resources is effectively increased, and the production cost is reduced.

Description

technical field [0001] The invention discloses a method for producing alumina by sintering calcium carbide mud fly ash and coal gangue, belonging to the field of alumina preparation. Background technique [0002] Alumina is a high-hardness compound with a melting point of 2054°C and a boiling point of 2980°C. It is an ionic crystal that can be ionized at high temperatures and is often used in the manufacture of refractory materials. Alumina is an extremely tight industrial product in my country. The growth of China's alumina production is far from meeting the growth of my country's market demand. At present, the distribution of bauxite, the raw material for alumina production, is very unbalanced, and 98% of the mineral deposits are diaspore. , the impurity content is high, the ore is difficult to dissolve, the production is difficult and the cost is high. At present, regardless of the acid leaching method or the sintering method, Al is extracted from fly ash. 2 o 3 There a...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): C01F7/44C01F7/14C01F7/08
CPCC01F7/085C01F7/142C01F7/441
Inventor 王博
Owner 内蒙古绿盎循环科技有限公司
Features
  • Generate Ideas
  • Intellectual Property
  • Life Sciences
  • Materials
  • Tech Scout
Why Patsnap Eureka
  • Unparalleled Data Quality
  • Higher Quality Content
  • 60% Fewer Hallucinations
Social media
Patsnap Eureka Blog
Learn More