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Bearing fault diagnosis method based on fault impact extraction and autocorrelation overall average

A technology of overall average and fault diagnosis, applied in the direction of mechanical bearing testing, mechanical component testing, machine/structural component testing, etc., can solve the problems of infeasible embedded sensor, loss of diagnostic information of separated signal segment, loss of information, etc.

Active Publication Date: 2019-06-04
HUNAN UNIV OF TECH
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Problems solved by technology

[0008] Second, phase errors between separated signal segments can also cause loss of diagnostic information
Superimposing such oscillation waveforms, even a phase error of only 1 / 4 of the natural frequency period will cause a large loss of information, such as figure 1 (c) as shown
Moreover, since the natural frequency of the bearing is often as high as thousands or even thousands of Hz, even as low as 2.5×10 -4 The phase error of s, the information loss caused by it is also not negligible
[0009] Third, the rotational speed signal of the bearing cannot be used as a trigger signal to perform TSA
But this averaging method can only be used to detect inner ring faults, and the cage frequency needs to be measured, and it is not feasible in engineering to use embedded sensors to measure the cage frequency inside the bearing

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  • Bearing fault diagnosis method based on fault impact extraction and autocorrelation overall average
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  • Bearing fault diagnosis method based on fault impact extraction and autocorrelation overall average

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Embodiment Construction

[0078] In order to enable those skilled in the art to better understand the technical solutions of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings.

[0079] Such as figure 2 As shown, a bearing fault diagnosis method based on fault impact extraction and autocorrelation overall average, the method includes the following steps:

[0080] S1. Setting the initial phase of the rolling elements of the bearing, extracting and separating the corresponding LAIT signal segment when the rolling elements pass through the bearing center;

[0081] S2. Perform bandpass filtering and envelope demodulation on each LAIT signal segment separated in step S1;

[0082] S3, aligning the phases of the LAIT signal segments in the step S2 through autocorrelation;

[0083] S4. Overall average the phase-aligned LAIT signal segments in step S3, and perform linear trend item elimination and regularization processing on t...

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Abstract

The invention discloses a bearing fault diagnosis method based on fault impact extraction and autocorrelation overall average. The method separates large amplitude impact transient (LAIT) signal segments from vibration signals of a bearing rolling body, the separated LAIT signal segments are subjected to band-pass filtering and envelope demodulation, and the phases of the LAIT signal segments arealigned through an autocorrelation function; and then, the aligned LAIT signal segments are subjected to overall average, linear trend term elimination and regularization, and enhanced feature signalsLAIT-AEA are generated to judge whether a fault exists in the bearing. The bearing fault diagnosis method disclosed in the invention does not need a tachometer and an optical encoder, is insensitiveto the rotation speed fluctuation and the rolling body sliding and has the characteristics of high fault sensitivity and small calculation amount.

Description

technical field [0001] The invention relates to the technical field of rolling bearing fault diagnosis, in particular to a bearing fault diagnosis method based on fault impact extraction and autocorrelation overall average. Background technique [0002] Fault diagnosis of rotating machinery can provide support for maintenance decisions, help prevent mechanical failure, and avoid major losses caused by mechanical failure. Fault diagnosis of rotating machinery has been active for decades, and a variety of effective signal processing methods have emerged. Features that are sensitive to faults are extracted in the case of low SNR. [0003] Time Synchronous Averaging (TSA) is a widely recognized signal preprocessing method to achieve enhanced diagnosis by improving the signal-to-noise ratio of characteristic signals. TSA divides a long signal x(t) into continuous signal segments, and the signal length is the period of the target characteristic signal. A synchronized overall ave...

Claims

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Application Information

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IPC IPC(8): G01M13/04G01M13/045
Inventor 胡雷张昌凡何静龙永红刘建华陈仲生周伟
Owner HUNAN UNIV OF TECH