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Real-time online detection method of tension of multiple fibers in composite preform weaving process

A multi-bundle fiber and detection method technology, applied in the direction of tension measurement, can solve the problems of unstable forming performance of composite materials, long weaving cycle, low automation level, etc., to achieve real-time online detection, reduce equipment control difficulty, and reduce detection. cost effect

Active Publication Date: 2019-09-27
ADVANCED MFG TECH CENT CHINA ACAD OF MASCH SCI & TECH +1
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Problems solved by technology

The existing three-dimensional structure composite material preparation process is relatively cumbersome, the weaving cycle is long, and there are many manual interventions, resulting in unstable forming performance of the composite material; immature
[0004] In recent years, researchers have conducted a lot of research on tension detection methods, but most of them use tension sensors and only detect the tension of a single fiber.

Method used

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  • Real-time online detection method of tension of multiple fibers in composite preform weaving process

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Embodiment Construction

[0030] The present invention will be described in detail below in conjunction with the accompanying drawings.

[0031] The specific steps of the multi-bundle carbon fiber tension detection method of the present invention are as follows:

[0032] A. A linear CCD camera is used to automatically collect multi-bundle fiber images during the weaving process. The collected images are grayscale images, and the image size is 480×360 and the contrast is -4, etc. are fixed;

[0033] B. Perform median filter processing on the grayscale image to realize image noise reduction and restoration under the condition of image edge fidelity. Set the grayscale threshold to convert the grayscale image into a black and white binary image; among them, the yarn area is white, and the background area is black; set the pixels with a grayscale value less than 90 on the image to 0, and the grayscale value on the image is greater than The pixels equal to 90 are set to 255, so that the entire image present...

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Abstract

The invention relates to a real-time online detection method of tension of multiple fibers in a composite weaving process and belongs to the crossing field of composite, mechanical weaving and computer technologies. The method comprises the steps that an industrial CCD camera is adopted to automatically collect a grayscale image of the multiple fibers in the weaving process, median filtering processing is performed on the grayscale image, a threshold-added Canny operator edge extraction algorithm is adopted to extract an edge line between each fiber and a background in the image, a B-spline curve is utilized to automatically search for the edge line of every single fiber, and the real-time tension of the fibers is calculated through a formula. Through the real-time online detection method of the tension of the multiple fibers in the composite preform weaving process, the automatic degree is high, and real-time online detection of the tension of the multiple beams can be realized. Compared with a traditional tension detection method, detection cost of tension values of the multiple fibers can be effectively lowered, and equipment control difficulty is lowered; and meanwhile, compared with contact measurement, wearing caused by friction of the fibers can be avoided.

Description

technical field [0001] The invention relates to a method for detecting tension during the weaving process of a composite material prefabricated body, and belongs to the cross technical field of composite materials, mechanical weaving and computer technology. Background technique [0002] Advanced composite materials represented by continuous fiber reinforced composite materials have much higher specific stiffness and specific strength than steel materials. In addition, they also have the advantages of corrosion resistance, fatigue resistance and strong designability. They are widely used in launch vehicles, Satellite, wind power, rail transit and other industrial fields. For a long time, two-dimensional structural composite materials have been one of the most widely used structures in composite material structures due to their simple fabrication, mature forming technology and equipment. [0003] Three-dimensional structural composite materials introduce reinforcements in th...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G01L5/04
CPCG01L5/04
Inventor 单忠德李思源战丽刘丰
Owner ADVANCED MFG TECH CENT CHINA ACAD OF MASCH SCI & TECH