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Reconfigurable micro-nano structure based on liquid-gas phase change material and manufacturing and control methods

A phase-change material and micro-nano structure technology, which is applied in manufacturing tools, additive manufacturing, 3D object support structures, etc., can solve the problems of high manufacturing cost, low manufacturing precision, and limited application range, and achieve a wide range of optional materials, The effect of reducing manufacturing difficulty and simple process

Active Publication Date: 2019-10-11
XI AN JIAOTONG UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the newly proposed three-dimensional direct writing manufacturing method of structured template micro-nano complex structures of functional materials is induced by structured templates to manufacture micro-nano three-dimensional complex structures, and there are problems that the structure cannot be driven or driven inaccurately, and complex deformation cannot be completed.
[0003] At present, the conventional micro-nano structure manufacturing technology, such as optical lithography, electron beam etching, interference lithography, laser micromachining, soft light, nanoimprint lithography and other micro-nano manufacturing technologies, has a great impact on the manufacture of reconfigurable structures. , limited by the high selectivity of the process to materials, mainly relying on single-functional materials, such as reconfigurable hydrogels, dielectric elastic materials, shape memory alloys, thermal bimetallic sheets, etc., have low manufacturing precision and poor control precision , Programmable low complexity, limited application scope and inability to realize macro-micro integrated manufacturing, etc.
In terms of the range of materials to be processed, it is mainly suitable for a single material of a single polymer or metal, and it is difficult to realize the combination of multiple functional materials in manufacturing, and it is impossible to achieve the unity of functionality and structure.
In addition, the existing micro-nano manufacturing methods also face problems such as expensive equipment and mask plates (or molds), high manufacturing costs, long cycle times, and low processing efficiency.
[0004] At present, there are very few studies on micro-nano structure drive. Usually, gas drive, thermal drive, electric drive, etc. are selected according to the materials and structures used. In terms of drive effect, compared with traditional mechanical motor drive and gear drive etc., the driving force is small, the driving precision is poor, the controllability is poor and the control complexity is low, and it is impossible or difficult to realize large-scale driving and deformation, and the driving method is too dependent on the choice of materials and has poor adaptability to the environment. Difficult to truly realize industrialization and apply to actual industrial production and manufacturing

Method used

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  • Reconfigurable micro-nano structure based on liquid-gas phase change material and manufacturing and control methods
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  • Reconfigurable micro-nano structure based on liquid-gas phase change material and manufacturing and control methods

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Experimental program
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Effect test

Embodiment 1

[0043] Embodiment 1, with reference to figure 1 , figure 2 and image 3 A reconfigurable micro-nano structure based on liquid-gas phase change materials includes a support structure 11 for constituting the main body of the micro-nano structure and a reconfigurable functional joint 12 connected thereto. The reconfigurable functional joint 12 is a capsule structure, including The elastic shell 21 and the liquid-gas phase change material 22 contained inside it, the outside of the elastic shell 21 is subjected to radial deformation constraints according to the requirements, and the radial deformation constraints are non-elastic constrained fibers arranged on the outer wall of the uniform elastic shell 31 according to the requirements. 32, or the upper and lower parts of the reconfigurable functional joint 12 use a soft elastic shell 33 as required, and the middle part uses a hard elastic shell 34.

[0044] The material of the support structure 11 is rubber, silicone rubber (suc...

Embodiment 2

[0057] Embodiment 2. This embodiment is similar to Embodiment 1. Compared with Embodiment 1, the control method of this embodiment uses laser beams to drive local heating of reconfigurable microstructures, and its control accuracy is higher. The handling performance is stronger.

[0058] refer to Figure 8, adding micro-nano powder materials with good laser absorption effect to the liquid-gas phase change material, such as graphene powder, micro-nano carbon powder, micro-nano hydroxyl iron powder, etc., what is added in this embodiment is a multilayer with a diameter of 100nm Flaky graphene powder, the addition ratio is 5‰wt of the liquid-gas phase change material. Localized heating of the above-mentioned reconfigurable micro-nano functional structure by laser, so that the required deformable reconfigurable functional joints can be realized Figure 8 Reversible deformation such as stretching and bending shown in (a)-(d), and the laser intensity can be adjusted to finely cont...

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Abstract

The invention discloses a reconfigurable micro-nano structure based on liquid-gas phase change material and manufacturing and control methods. The reconfigurable micro-nano structure comprises a support structure forming a micro-nano structure main body, and a reconfigurable functional joint connected with the support structure. The reconfigurable functional joint is of a capsule structure and isformed in the mode that elastic functional material wraps the liquid-gas phase change material. The support structure is a micro-nano-dimension two-dimensional or three-dimensional complex structure.According to the manufacturing method, numerical control codes controlling a structuralization template or a receiving platform to move are written first; and then elastic functional material prepolymer solution and the liquid-gas phase change material are put into different numerical control extrusion devices correspondingly at corresponding temperatures, extrusion speeds of the elastic functional material prepolymer solution and the liquid-gas phase change material are adjusted correspondingly, and the reconfigurable micro-nano structure is printed. According to the control method, the reconfigurable micro-nano structure is heated or cooled, liquid-gas phase change occurs to the inside liquid-gas phase change material, and the reconfigurable functional joint is driven by volume expansionto complete specified deformation. The reconfigurable micro-nano structure based on the liquid-gas phase change material and the manufacturing and control methods have high manufacturing precision, repeated deformation and other advantages.

Description

technical field [0001] The invention belongs to the technical field of micro-nano manufacturing, and in particular relates to a reconfigurable micro-nano structure based on a liquid-gas phase change material and a manufacturing and manipulation method. Background technique [0002] The application of reconfigurable micro-nano structures is becoming more and more widespread. Compared with traditional structural materials and driving methods, reconfigurable micro-nano structures have optical, electrical, thermal, and magnetic drive functions, shape memory functions, and programmable design functions. Drive structure The size of the driving unit is small, and its drivability, controllable and precise deformation, repeatability and programmable design endow this kind of material with unlimited possibilities and broad application prospects. Three-dimensional micro-nano structures and reconfigurable materials have great application prospects in the fields of ultra-lightweight aero...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B29C64/171B33Y10/00
CPCB29C64/171B33Y10/00
Inventor 蒋维涛刘红忠韩捷牛东雷彪尹磊陈邦道史永胜
Owner XI AN JIAOTONG UNIV